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IAC Assessment: IA0069
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IAC Assessment: IA0069
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IAC Center Iowa State University
Assessment Year 1993
Principal Product PET FOOD
NAICS n/a
SIC 2047 - Dog And Cat Food
Sales $100,000,000-$500,000,000
# of Employees 200
Plant Area (Sq.Ft.) 0
Annual Production 140,000 Tons
Production Hrs. Annual 6,240
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $898,767 20,182,005 kWh $0.04
Natural Gas $513,288 172,735 MMBtu $2.97
TOTAL ENERGY COSTS $1,412,055
RECOMMENDED SAVINGS* $443,908 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,347
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.3416 USE COMBINED CYCLE GAS TURBINE GENERATOR SETS WITH WASTE HEAT BOILERS CONNECTED TO TURBINE EXHAUST Savings:
$363,236
Cost:
$1,064,000
$669,992 16,223,916 $(-387,876) (-130,598) $81,120 - $669,992
16,223,916
kWh
$(-387,876)
(-130,598)
MMBtu
$81,120
-
$
02: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$62,688
Cost:
$80,010
$(-1,553) (-34,877) $64,241 21,630 - - $(-1,553)
(-34,877)
kWh
$64,241
21,630
MMBtu
-
-
$
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$13,911
Cost:
$2,500
$13,911 312,427 - - - - $13,911
312,427
kWh
-
-
MMBtu
-
-
$
04: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$2,716
Cost:
$1,040
- - $2,716 914 - - -
-
kWh
$2,716
914
MMBtu
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$637
Cost:
$1,700
$52 1,172 $585 197 - - $52
1,172
kWh
$585
197
MMBtu
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$720
Cost:
-
$2,955 66,237 - - $(-2,235) - $2,955
66,237
kWh
-
-
MMBtu
$(-2,235)
-
$
TOTAL RECOMMENDED Savings:
$443,908
Cost:
$1,149,250
$685,357 16,568,875 $(-320,334) (-107,857) $78,885 - $685,357
16,568,875
kWh
$(-320,334)
(-107,857)
MMBtu
$78,885
-
$
TOTAL IMPLEMENTED Savings:
$17,347
Cost:
$3,540
$16,866 378,664 $2,716 914 $(-2,235) - $16,866
378,664
kWh
$2,716
914
MMBtu
$(-2,235)
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes