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IAC Assessment: IA0074
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IAC Assessment: IA0074
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IAC Center Iowa State University
Assessment Year 1994
Principal Product recycled paper board
NAICS n/a
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 16,914
Annual Production 45,000 Tons
Production Hrs. Annual 8,688
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $587,790 16,593,494 kWh $0.04
Natural Gas $1,351,015 526,314 MMBtu $2.57
TOTAL ENERGY COSTS $1,938,805
RECOMMENDED SAVINGS* $419,229 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $23,959
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.2426 USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR Savings:
$330,256
Cost:
$54,545
- - $330,256 129,288 -
-
kWh
$330,256
129,288
MMBtu
02: 2.2444 USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS Savings:
$55,254
Cost:
$8,200
- - $55,254 21,525 -
-
kWh
$55,254
21,525
MMBtu
03: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$3,511
Cost:
$1,800
- - $3,511 1,366 -
-
kWh
$3,511
1,366
MMBtu
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$10,641
Cost:
$1,900
$10,641 300,410 - - $10,641
300,410
kWh
-
-
MMBtu
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$9,807
Cost:
$12,405
$9,807 - - - $9,807
-
kWh
-
-
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,912
Cost:
$1,932
$3,912 110,492 - - $3,912
110,492
kWh
-
-
MMBtu
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,111
Cost:
$1,297
$2,111 59,496 - - $2,111
59,496
kWh
-
-
MMBtu
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,720
Cost:
$25
$2,720 76,788 - - $2,720
76,788
kWh
-
-
MMBtu
09: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$1,017
Cost:
$1,192
$1,017 28,722 - - $1,017
28,722
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$419,229
Cost:
$83,296
$30,208 575,908 $389,021 152,179 $30,208
575,908
kWh
$389,021
152,179
MMBtu
TOTAL IMPLEMENTED Savings:
$23,959
Cost:
$16,105
$20,448 300,410 $3,511 1,366 $20,448
300,410
kWh
$3,511
1,366
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas