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IAC Assessment: IA0087
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IAC Assessment: IA0087
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IAC Center Iowa State University
Assessment Year 1994
Principal Product hard candy, licorice
NAICS n/a
SIC 2064 - Candy & Other Confectionery Products
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 154,000
Annual Production 20,000,000 Pounds
Production Hrs. Annual 3,768
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $157,007 2,939,332 kWh $0.05
Natural Gas $138,288 34,575 MMBtu $4.00
TOTAL ENERGY COSTS $295,295
RECOMMENDED SAVINGS* $62,755 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,165
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Water Consumption Electricity Usage Natural Gas Administrative Changes Water Consumption
$ kWh $ MMBtu $ $ $ Tgal
01: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$24,202
Cost:
$11,700
- - - - $24,202 - - - -
-
kWh
-
-
MMBtu
$24,202
-
$
-
-
Tgal
02: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$19,667
Cost:
$41,400
$(-3,459) (-64,771) - - - - $23,126 - $(-3,459)
(-64,771)
kWh
-
-
MMBtu
-
-
$
$23,126
-
Tgal
03: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$11,900
Cost:
$12,650
- - $11,900 2,975 - - - - -
-
kWh
$11,900
2,975
MMBtu
-
-
$
-
-
Tgal
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,432
Cost:
$655
$2,432 45,428 - - - - - - $2,432
45,428
kWh
-
-
MMBtu
-
-
$
-
-
Tgal
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,843
Cost:
$2,035
$1,843 34,584 - - - - - - $1,843
34,584
kWh
-
-
MMBtu
-
-
$
-
-
Tgal
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,092
Cost:
$400
$1,092 20,516 - - - - - - $1,092
20,516
kWh
-
-
MMBtu
-
-
$
-
-
Tgal
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$890
Cost:
$500
$890 16,706 - - - - - - $890
16,706
kWh
-
-
MMBtu
-
-
$
-
-
Tgal
08: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$593
Cost:
$880
- - $593 148 - - - - -
-
kWh
$593
148
MMBtu
-
-
$
-
-
Tgal
09: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$136
Cost:
$250
- - - - $136 - - - -
-
kWh
-
-
MMBtu
$136
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$62,755
Cost:
$70,470
$2,798 52,463 $12,493 3,123 $24,338 - $23,126 - $2,798
52,463
kWh
$12,493
3,123
MMBtu
$24,338
-
$
$23,126
-
Tgal
TOTAL IMPLEMENTED Savings:
$5,165
Cost:
$3,190
$5,165 96,718 - - - - - - $5,165
96,718
kWh
-
-
MMBtu
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ MMBtu $ $ $ Tgal
Electricity Usage Natural Gas Administrative Changes Water Consumption Electricity Usage Natural Gas Administrative Changes Water Consumption