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IAC Assessment: IA0088
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IAC Assessment: IA0088
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IAC Center Iowa State University
Assessment Year 1994
Principal Product mufflers
NAICS n/a
SIC 3599 - Industrial Machinery, Nec
Sales $50,000,000-$100,000,000
# of Employees 320
Plant Area (Sq.Ft.) 225,000
Annual Production 1,000,000 Pieces
Production Hrs. Annual 5,550
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $158,060 4,147,128 kWh $0.04
Natural Gas $116,702 29,173 MMBtu $4.00
TOTAL ENERGY COSTS $274,762
RECOMMENDED SAVINGS* $26,248 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,210
#|Description Savings
Cost
Status Electricity Usage Water Consumption Electricity Usage Water Consumption
$ kWh $ Tgal
01: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$19,839
Cost:
$32,340
$(-10,223) (-268,171) $30,062 - $(-10,223)
(-268,171)
kWh
$30,062
-
Tgal
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,944
Cost:
$400
$1,944 50,996 - - $1,944
50,996
kWh
-
-
Tgal
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,089
Cost:
$800
$1,089 28,722 - - $1,089
28,722
kWh
-
-
Tgal
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,958
Cost:
$1,905
$1,958 51,290 - - $1,958
51,290
kWh
-
-
Tgal
05: 2.7134 USE PHOTOCELL CONTROLS Savings:
$652
Cost:
$1,050
$652 16,999 - - $652
16,999
kWh
-
-
Tgal
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$547
Cost:
$5,083
$547 14,361 - - $547
14,361
kWh
-
-
Tgal
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$219
Cost:
$56
$219 5,862 - - $219
5,862
kWh
-
-
Tgal
TOTAL RECOMMENDED Savings:
$26,248
Cost:
$41,634
$(-3,814) (-99,941) $30,062 - $(-3,814)
(-99,941)
kWh
$30,062
-
Tgal
TOTAL IMPLEMENTED Savings:
$5,210
Cost:
$3,161
$5,210 136,870 - - $5,210
136,870
kWh
-
-
Tgal
Savings
Cost
$ kWh $ Tgal
Electricity Usage Water Consumption Electricity Usage Water Consumption