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IAC Assessment: IA0096
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IAC Assessment: IA0096
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IAC Center Iowa State University
Assessment Year 1994
Principal Product heat transfer equipment
NAICS n/a
SIC 3519 - Internal Combustion Engines, Nec
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 160,000
Annual Production 2,500,000 Tons
Production Hrs. Annual 4,875
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $259,733 7,464,830 kWh $0.03
Natural Gas $57,166 17,262 MMBtu $3.31
TOTAL ENERGY COSTS $316,899
RECOMMENDED SAVINGS* $28,181 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,182
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$11,198
Cost:
$350
$11,198 321,805 - - $11,198
321,805
kWh
-
-
MMBtu
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,811
Cost:
$365
$1,811 52,169 - - $1,811
52,169
kWh
-
-
MMBtu
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,098
Cost:
$25
$1,098 31,653 - - $1,098
31,653
kWh
-
-
MMBtu
04: 2.2514 COVER OPEN TANKS Savings:
$1,597
Cost:
$3,050
- - $1,597 483 -
-
kWh
$1,597
483
MMBtu
05: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$6,971
Cost:
-
- - $6,971 2,106 -
-
kWh
$6,971
2,106
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,536
Cost:
$7,244
$4,536 130,422 - - $4,536
130,422
kWh
-
-
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$522
Cost:
$771
$522 14,947 - - $522
14,947
kWh
-
-
MMBtu
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$448
Cost:
$1,067
$448 12,896 - - $448
12,896
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$28,181
Cost:
$12,872
$19,613 563,892 $8,568 2,589 $19,613
563,892
kWh
$8,568
2,589
MMBtu
TOTAL IMPLEMENTED Savings:
$16,182
Cost:
$8,661
$16,182 465,123 - - $16,182
465,123
kWh
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas