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IAC Assessment: IA0112
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IAC Assessment: IA0112
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IAC Center Iowa State University
Assessment Year 1995
Principal Product aluminum castings
NAICS n/a
SIC 3361 -
Sales $10,000,000-$50,000,000
# of Employees 215
Plant Area (Sq.Ft.) 100,000
Annual Production 5,150,000 Pounds
Production Hrs. Annual 6,240
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $308,967 5,568,288 kWh $0.06
Natural Gas $360,500 136,205 MMBtu $2.65
TOTAL ENERGY COSTS $669,467
RECOMMENDED SAVINGS* $73,772 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $59,516
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.6214 SHUT OFF PILOTS IN STANDBY EQUIPMENT Savings:
$38,404
Cost:
$325
- - $38,404 14,492 -
-
kWh
$38,404
14,492
MMBtu
02: 2.2514 COVER OPEN TANKS Savings:
$12,802
Cost:
$5,018
- - $12,802 4,831 -
-
kWh
$12,802
4,831
MMBtu
03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$8,978
Cost:
$50
- - $8,978 3,388 -
-
kWh
$8,978
3,388
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,062
Cost:
$9,608
$4,062 73,271 - - $4,062
73,271
kWh
-
-
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,490
Cost:
$951
$1,490 26,964 - - $1,490
26,964
kWh
-
-
MMBtu
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,463
Cost:
$500
$3,463 62,427 - - $3,463
62,427
kWh
-
-
MMBtu
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,119
Cost:
$325
$3,119 56,272 - - $3,119
56,272
kWh
-
-
MMBtu
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,454
Cost:
$3,000
$1,454 26,377 - - $1,454
26,377
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$73,772
Cost:
$19,777
$13,588 245,311 $60,184 22,711 $13,588
245,311
kWh
$60,184
22,711
MMBtu
TOTAL IMPLEMENTED Savings:
$59,516
Cost:
$11,759
$12,134 218,934 $47,382 17,880 $12,134
218,934
kWh
$47,382
17,880
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas