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IAC Assessment: IA0121
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IAC Assessment: IA0121
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IAC Center Iowa State University
Assessment Year 1995
Principal Product hydraulic cylinders
NAICS n/a
SIC 3599 - Industrial Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 300
Plant Area (Sq.Ft.) 372,000
Annual Production 10,000 Pieces
Production Hrs. Annual 4,420
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $664,814 14,995,311 kWh $0.04
Natural Gas $122,518 48,521 MMBtu $2.53
TOTAL ENERGY COSTS $792,612
RECOMMENDED SAVINGS* $30,043 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,032
#|Description Savings
Cost
Status Electricity Usage Natural Gas Solid Waste (non-haz) Electricity Usage Natural Gas Solid Waste (non-haz)
$ kWh $ MMBtu $ lb
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$9,679
Cost:
$39,996
$9,679 - - - - - $9,679
-
kWh
-
-
MMBtu
-
-
lb
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,118
Cost:
$170
$7,118 169,109 - - - - $7,118
169,109
kWh
-
-
MMBtu
-
-
lb
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$914
Cost:
$408
$914 20,223 - - - - $914
20,223
kWh
-
-
MMBtu
-
-
lb
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$672
Cost:
$440
- - $672 271 - - -
-
kWh
$672
271
MMBtu
-
-
lb
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$466
Cost:
$50
$466 11,137 - - - - $466
11,137
kWh
-
-
MMBtu
-
-
lb
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,906
Cost:
$2,480
$2,906 69,168 - - - - $2,906
69,168
kWh
-
-
MMBtu
-
-
lb
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,650
Cost:
$4,513
$1,650 39,273 - - - - $1,650
39,273
kWh
-
-
MMBtu
-
-
lb
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$117
Cost:
$231
$117 2,638 - - - - $117
2,638
kWh
-
-
MMBtu
-
-
lb
09: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$887
Cost:
$700
- - $887 358 - - -
-
kWh
$887
358
MMBtu
-
-
lb
10: 3.7115 CLEAN LINES WITH "PIGS" INSTEAD OF SOLVENTS / SOLUTIONS Savings:
$5,634
Cost:
$1,370
- - - - $5,634 44,160 -
-
kWh
-
-
MMBtu
$5,634
44,160
lb
TOTAL RECOMMENDED Savings:
$30,043
Cost:
$50,358
$22,850 311,548 $1,559 629 $5,634 44,160 $22,850
311,548
kWh
$1,559
629
MMBtu
$5,634
44,160
lb
TOTAL IMPLEMENTED Savings:
$8,032
Cost:
$578
$8,032 189,332 - - - - $8,032
189,332
kWh
-
-
MMBtu
-
-
lb
Savings
Cost
$ kWh $ MMBtu $ lb
Electricity Usage Natural Gas Solid Waste (non-haz) Electricity Usage Natural Gas Solid Waste (non-haz)