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IAC Assessment: IA0122
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IAC Assessment: IA0122
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IAC Center Iowa State University
Assessment Year 1995
Principal Product tool boxes
NAICS n/a
SIC 3444 - Sheet Metalwork
Sales $10,000,000-$50,000,000
# of Employees 431
Plant Area (Sq.Ft.) 400,000
Annual Production 24,000,000 Pounds
Production Hrs. Annual 6,120
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $787,987 16,615,768 kWh $0.05
Natural Gas $225,844 109,542 MMBtu $2.06
TOTAL ENERGY COSTS $1,013,831
RECOMMENDED SAVINGS* $26,235 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $13,628
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,558
Cost:
$2,035
$7,558 159,437 - - $7,558
159,437
kWh
-
-
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,946
Cost:
$9,350
$2,946 62,134 - - $2,946
62,134
kWh
-
-
MMBtu
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$312
Cost:
$616
$312 6,741 - - $312
6,741
kWh
-
-
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,362
Cost:
$315
$4,362 92,028 - - $4,362
92,028
kWh
-
-
MMBtu
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,340
Cost:
$25
$4,340 91,442 - - $4,340
91,442
kWh
-
-
MMBtu
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,023
Cost:
$550
$3,023 63,892 - - $3,023
63,892
kWh
-
-
MMBtu
07: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,824
Cost:
$5,003
$1,824 38,394 - - $1,824
38,394
kWh
-
-
MMBtu
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$156
Cost:
$450
$156 3,224 - - $156
3,224
kWh
-
-
MMBtu
09: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$1,079
Cost:
$600
- - $1,079 524 -
-
kWh
$1,079
524
MMBtu
10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$635
Cost:
$850
$635 13,482 - - $635
13,482
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$26,235
Cost:
$19,794
$25,156 530,774 $1,079 524 $25,156
530,774
kWh
$1,079
524
MMBtu
TOTAL IMPLEMENTED Savings:
$13,628
Cost:
$15,143
$13,628 287,222 - - $13,628
287,222
kWh
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas