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IAC Assessment: IA0132
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IAC Assessment: IA0132
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IAC Center Iowa State University
Assessment Year 1995
Principal Product Hydraulic cylinders
NAICS n/a
SIC 3593 - Fluid Power Cylinders & Actuators
Sales $1,000,000-$5,000,000
# of Employees 90
Plant Area (Sq.Ft.) 79,000,000
Annual Production 4,500 Pieces
Production Hrs. Annual 6,120
Location (State) NE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $66,214 1,092,614 kWh $0.06
Natural Gas $21,504 5,778 MMBtu $3.72
TOTAL ENERGY COSTS $133,978
RECOMMENDED SAVINGS* $65,213 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,777
#|Description Savings
Cost
Status Electricity Usage Solid Waste (non-haz) Electricity Usage Solid Waste (non-haz)
$ kWh $ lb
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$10,991
Cost:
$245
$10,991 181,419 - - $10,991
181,419
kWh
-
-
lb
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,009
Cost:
$50
$3,009 49,531 - - $3,009
49,531
kWh
-
-
lb
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,448
Cost:
$93
$1,448 24,033 - - $1,448
24,033
kWh
-
-
lb
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,481
Cost:
$4,837
$1,481 24,326 - - $1,481
24,326
kWh
-
-
lb
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$380
Cost:
$136
$380 6,155 - - $380
6,155
kWh
-
-
lb
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$124
Cost:
$231
$124 2,052 - - $124
2,052
kWh
-
-
lb
07: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$936
Cost:
-
$936 - - - $936
-
kWh
-
-
lb
08: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$2,841
Cost:
$12,000
$2,841 46,600 - - $2,841
46,600
kWh
-
-
lb
09: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$35,460
Cost:
$500
- - $35,460 18,000 -
-
kWh
$35,460
18,000
lb
10: 3.1163 USE PLASTIC PALLETS INSTEAD OF WOOD Savings:
$5,805
Cost:
$16,900
- - $5,805 14,400 -
-
kWh
$5,805
14,400
lb
11: 3.7115 CLEAN LINES WITH "PIGS" INSTEAD OF SOLVENTS / SOLUTIONS Savings:
$2,738
Cost:
$1,300
- - $2,738 30,420 -
-
kWh
$2,738
30,420
lb
TOTAL RECOMMENDED Savings:
$65,213
Cost:
$36,292
$21,210 334,116 $44,003 62,820 $21,210
334,116
kWh
$44,003
62,820
lb
TOTAL IMPLEMENTED Savings:
$17,777
Cost:
$12,295
$17,777 277,550 - - $17,777
277,550
kWh
-
-
lb
Savings
Cost
$ kWh $ lb
Electricity Usage Solid Waste (non-haz) Electricity Usage Solid Waste (non-haz)