IAC logo
IAC Assessment: IA0133
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: IA0133
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Iowa State University
Assessment Year 1996
Principal Product bumpers
NAICS n/a
SIC 3465 - Automotive Stampings
Sales $50,000,000-$100,000,000
# of Employees 240
Plant Area (Sq.Ft.) 170,000
Annual Production 8,512,466 Pieces
Production Hrs. Annual 6,000
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $127,085 5,514,361 kWh $0.02
Electricity Demand $111,874 11,868 kW-months/year $9.43
Electricity Fees $4,090 - $ -
Natural Gas $129,546 49,407 MMBtu $2.62
TOTAL ENERGY COSTS $451,368
RECOMMENDED SAVINGS* $83,584 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,562
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$21,986
Cost:
$8,775
$16,200 539,859 $12,222 1,800 $(-6,436) (-2,457) - - - - - - $16,200
539,859
kWh
$12,222
1,800
kW-months/year
$(-6,436)
(-2,457)
MMBtu
-
-
gal
-
-
lb
-
-
$
02: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$7,411
Cost:
$4,200
- - - - - - - - - - $7,411 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$7,411
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,992
Cost:
$506
$6,189 206,331 $2,803 413 - - - - - - - - $6,189
206,331
kWh
$2,803
413
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,499
Cost:
$50
$1,035 34,584 $464 68 - - - - - - - - $1,035
34,584
kWh
$464
68
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$3,216
Cost:
-
$2,214 73,857 $1,002 148 - - - - - - - - $2,214
73,857
kWh
$1,002
148
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,383
Cost:
$1,792
$949 31,653 $434 64 - - - - - - - - $949
31,653
kWh
$434
64
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,798
Cost:
$3,215
$1,236 41,325 $562 83 - - - - - - - - $1,236
41,325
kWh
$562
83
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,049
Cost:
$1,597
$585 19,637 $464 68 - - - - - - - - $585
19,637
kWh
$464
68
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$159
Cost:
$338
$118 3,810 $41 6 - - - - - - - - $118
3,810
kWh
$41
6
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
10: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$643
Cost:
-
$643 21,395 - - - - - - - - - - $643
21,395
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
11: 3.1161 ELIMINATE/REDUCE AN OPERATION Savings:
$30,120
Cost:
$3,800
- - - - - - $30,120 22,800 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$30,120
22,800
gal
-
-
lb
-
-
$
12: 3.7198 REDUCE / ELIMINATE USE OF DISPOSABLE PRODUCT Savings:
$5,328
Cost:
$1,370
- - - - - - - - $5,328 720 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$5,328
720
lb
-
-
$
TOTAL RECOMMENDED Savings:
$83,584
Cost:
$25,643
$29,169 972,451 $17,992 2,650 $(-6,436) (-2,457) $30,120 22,800 $5,328 720 $7,411 - $29,169
972,451
kWh
$17,992
2,650
kW-months/year
$(-6,436)
(-2,457)
MMBtu
$30,120
22,800
gal
$5,328
720
lb
$7,411
-
$
TOTAL IMPLEMENTED Savings:
$19,562
Cost:
$3,668
$9,995 333,236 $4,239 625 - - - - $5,328 720 - - $9,995
333,236
kWh
$4,239
625
kW-months/year
-
-
MMBtu
-
-
gal
$5,328
720
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes