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IAC Assessment: IA0141
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IAC Assessment: IA0141
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IAC Center Iowa State University
Assessment Year 1996
Principal Product Ring Gears
NAICS n/a
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 180
Plant Area (Sq.Ft.) 200,000
Annual Production 5,000,000 Pounds
Production Hrs. Annual 6,720
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $89,526 4,388,335 kWh $0.02
Electricity Demand $72,509 10,416 kW-months/year $6.96
Electricity Fees $7,135 - $ -
Natural Gas $91,496 34,685 MMBtu $2.64
TOTAL ENERGY COSTS $270,787
RECOMMENDED SAVINGS* $23,211 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $13,453
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz)
$ kWh $ kW-months/year $ MMBtu $ lb
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$9,887
Cost:
$1,427
- - - - $9,887 3,745 - - -
-
kWh
-
-
kW-months/year
$9,887
3,745
MMBtu
-
-
lb
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,108
Cost:
$5,087
$1,564 76,495 $544 105 - - - - $1,564
76,495
kWh
$544
105
kW-months/year
-
-
MMBtu
-
-
lb
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$145
Cost:
$1,366
$100 4,982 $45 9 - - - - $100
4,982
kWh
$45
9
kW-months/year
-
-
MMBtu
-
-
lb
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$102
Cost:
$296
$70 3,517 $32 10 - - - - $70
3,517
kWh
$32
10
kW-months/year
-
-
MMBtu
-
-
lb
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,104
Cost:
$239
$1,449 70,926 $655 127 - - - - $1,449
70,926
kWh
$655
127
kW-months/year
-
-
MMBtu
-
-
lb
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$862
Cost:
$25
$596 29,308 $266 52 - - - - $596
29,308
kWh
$266
52
kW-months/year
-
-
MMBtu
-
-
lb
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$365
Cost:
$150
$251 12,309 $114 22 - - - - $251
12,309
kWh
$114
22
kW-months/year
-
-
MMBtu
-
-
lb
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$341
Cost:
$190
$236 11,723 $105 20 - - - - $236
11,723
kWh
$105
20
kW-months/year
-
-
MMBtu
-
-
lb
09: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,350
Cost:
$5,000
- - - - $1,350 511 - - -
-
kWh
-
-
kW-months/year
$1,350
511
MMBtu
-
-
lb
10: 3.6124 BURN WASTE OIL FOR HEAT Savings:
$4,051
Cost:
$12,500
- - - - $4,051 1,534 - - -
-
kWh
-
-
kW-months/year
$4,051
1,534
MMBtu
-
-
lb
11: 3.7198 REDUCE / ELIMINATE USE OF DISPOSABLE PRODUCT Savings:
$1,896
Cost:
$2,755
- - - - - - $1,896 10,800 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,896
10,800
lb
TOTAL RECOMMENDED Savings:
$23,211
Cost:
$29,035
$4,266 209,260 $1,761 345 $15,288 5,790 $1,896 10,800 $4,266
209,260
kWh
$1,761
345
kW-months/year
$15,288
5,790
MMBtu
$1,896
10,800
lb
TOTAL IMPLEMENTED Savings:
$13,453
Cost:
$4,843
$1,153 56,857 $517 104 $9,887 3,745 $1,896 10,800 $1,153
56,857
kWh
$517
104
kW-months/year
$9,887
3,745
MMBtu
$1,896
10,800
lb
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz)