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IAC Assessment: IA0147
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IAC Assessment: IA0147
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IAC Center Iowa State University
Assessment Year 1996
Principal Product Custom Plastic Moldings
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 95
Plant Area (Sq.Ft.) 35,000
Annual Production 1,250,000 Pounds
Production Hrs. Annual 6,120
Location (State) NE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $99,601 2,078,839 kWh $0.05
Electricity Demand $4,975 5,616 kW-months/year $0.89
Electricity Fees $2,274 - $ -
Natural Gas $6,847 1,907 MMBtu $3.59
TOTAL ENERGY COSTS $122,086
RECOMMENDED SAVINGS* $4,652 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $4,207
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Electricity Usage Electricity Demand Solid Waste (non-haz)
$ kWh $ kW-months/year $ lb
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,007
Cost:
$50
$2,902 60,668 $105 119 - - $2,902
60,668
kWh
$105
119
kW-months/year
-
-
lb
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$660
Cost:
$217
$638 13,189 $22 25 - - $638
13,189
kWh
$22
25
kW-months/year
-
-
lb
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$540
Cost:
$169
$521 10,844 $19 22 - - $521
10,844
kWh
$19
22
kW-months/year
-
-
lb
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$296
Cost:
$268
$286 5,862 $10 11 - - $286
5,862
kWh
$10
11
kW-months/year
-
-
lb
05: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$149
Cost:
$100
- - - - $149 20,720 -
-
kWh
-
-
kW-months/year
$149
20,720
lb
TOTAL RECOMMENDED Savings:
$4,652
Cost:
$804
$4,347 90,563 $156 177 $149 20,720 $4,347
90,563
kWh
$156
177
kW-months/year
$149
20,720
lb
TOTAL IMPLEMENTED Savings:
$4,207
Cost:
$436
$4,061 84,701 $146 166 - - $4,061
84,701
kWh
$146
166
kW-months/year
-
-
lb
Savings
Cost
$ kWh $ kW-months/year $ lb
Electricity Usage Electricity Demand Solid Waste (non-haz) Electricity Usage Electricity Demand Solid Waste (non-haz)