Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Iowa State University |
|---|---|
| Assessment Year | 1996 |
| Principal Product | polyethylene pipe |
| NAICS | n/a |
| SIC | 3084 - Plastics Pipe |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 74 |
| Plant Area (Sq.Ft.) | 150,000 |
| Annual Production | 30,000,000 Pounds |
| Production Hrs. Annual | 8,568 |
| Location (State) | IA |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $308,721 | 13,273,154 | kWh | $0.02 |
| Electricity Demand | $195,985 | 25,500 | kW-months/year | $7.69 |
| Natural Gas | $20,126 | 4,780 | MMBtu | $4.21 |
| TOTAL ENERGY COSTS | $545,154 | |||
| RECOMMENDED SAVINGS* | $29,095 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $21,859 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Solid Waste (non-haz) | Solid Waste (haz) | Administrative Changes | Electricity Usage | Electricity Demand | Solid Waste (non-haz) | Solid Waste (haz) | Administrative Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | lb | $ | lb | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $2,211 Cost: $6,599 |
$1,550 | 66,530 | $661 | 112 | - | - | - | - | - | - |
$1,550 66,530 kWh |
$661 112 kW-months/year |
- - lb |
- - lb |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $465 Cost: $516 |
$343 | 14,654 | $122 | 22 | - | - | - | - | - | - |
$343 14,654 kWh |
$122 22 kW-months/year |
- - lb |
- - lb |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED |
Savings: $945 Cost: $260 |
$945 | 40,445 | - | - | - | - | - | - | - | - |
$945 40,445 kWh |
- - kW-months/year |
- - lb |
- - lb |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $971 Cost: $2,560 |
$743 | 31,946 | $228 | 38 | - | - | - | - | - | - |
$743 31,946 kWh |
$228 38 kW-months/year |
- - lb |
- - lb |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $697 Cost: $222 |
$519 | 22,274 | $178 | 30 | - | - | - | - | - | - |
$519 22,274 kWh |
$178 30 kW-months/year |
- - lb |
- - lb |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $623 Cost: $160 |
$459 | 19,637 | $164 | 28 | - | - | - | - | - | - |
$459 19,637 kWh |
$164 28 kW-months/year |
- - lb |
- - lb |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.3212 OPTIMIZE PLANT POWER FACTOR |
Savings: $11,884 Cost: $22,134 |
- | - | - | - | - | - | - | - | $11,884 | - |
- - kWh |
- - kW-months/year |
- - lb |
- - lb |
$11,884 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS |
Savings: $6,291 Cost: - |
- | - | - | - | $6,291 | 15,000 | - | - | - | - |
- - kWh |
- - kW-months/year |
$6,291 15,000 lb |
- - lb |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 3.7121 IMPROVE HANDLING PRACTICES |
Savings: $5,008 Cost: $2,000 |
- | - | - | - | - | - | $5,008 | 6,253 | - | - |
- - kWh |
- - kW-months/year |
- - lb |
$5,008 6,253 lb |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $29,095 Cost: $34,451 |
$4,559 | 195,486 | $1,353 | 230 | $6,291 | 15,000 | $5,008 | 6,253 | $11,884 | - | $4,559 195,486 kWh |
$1,353 230 kW-months/year |
$6,291 15,000 lb |
$5,008 6,253 lb |
$11,884 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $21,859 Cost: $34,191 |
$3,614 | 155,041 | $1,353 | 230 | - | - | $5,008 | 6,253 | $11,884 | - | $3,614 155,041 kWh |
$1,353 230 kW-months/year |
- - lb |
$5,008 6,253 lb |
$11,884 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | lb | $ | lb | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Solid Waste (non-haz) | Solid Waste (haz) | Administrative Changes | Electricity Usage | Electricity Demand | Solid Waste (non-haz) | Solid Waste (haz) | Administrative Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||