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IAC Assessment: IA0159
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IAC Assessment: IA0159
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IAC Center Iowa State University
Assessment Year 1996
Principal Product structural steel
NAICS n/a
SIC 3441 - Fabricated Structural Metal
Sales $10,000,000-$50,000,000
# of Employees 125
Plant Area (Sq.Ft.) 110,000
Annual Production 12,000 Tons
Production Hrs. Annual 5,070
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $34,936 1,704,279 kWh $0.02
Electricity Demand $37,166 6,732 kW-months/year $5.52
Natural Gas $29,617 9,193 MMBtu $3.22
TOTAL ENERGY COSTS $115,484
RECOMMENDED SAVINGS* $12,907 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,683
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (haz) Electricity Usage Electricity Demand Solid Waste (haz)
$ kWh $ kW-months/year $ lb
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,550
Cost:
$5,500
$3,450 164,127 $2,100 389 - - $3,450
164,127
kWh
$2,100
389
kW-months/year
-
-
lb
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$746
Cost:
$745
$448 21,395 $298 55 - - $448
21,395
kWh
$298
55
kW-months/year
-
-
lb
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$85
Cost:
$136
$53 2,638 $32 6 - - $53
2,638
kWh
$32
6
kW-months/year
-
-
lb
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,036
Cost:
$75
$2,500 118,992 $1,536 284 - - $2,500
118,992
kWh
$1,536
284
kW-months/year
-
-
lb
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$532
Cost:
$306
$381 18,171 $151 26 - - $381
18,171
kWh
$151
26
kW-months/year
-
-
lb
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$552
Cost:
$25
$319 15,240 $233 41 - - $319
15,240
kWh
$233
41
kW-months/year
-
-
lb
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$734
Cost:
$1,347
$447 21,395 $287 50 - - $447
21,395
kWh
$287
50
kW-months/year
-
-
lb
08: 3.7198 REDUCE / ELIMINATE USE OF DISPOSABLE PRODUCT Savings:
$672
Cost:
$1,150
- - - - $672 6,720 -
-
kWh
-
-
kW-months/year
$672
6,720
lb
TOTAL RECOMMENDED Savings:
$12,907
Cost:
$9,284
$7,598 361,958 $4,637 851 $672 6,720 $7,598
361,958
kWh
$4,637
851
kW-months/year
$672
6,720
lb
TOTAL IMPLEMENTED Savings:
$11,683
Cost:
$8,109
$7,279 346,718 $4,404 810 - - $7,279
346,718
kWh
$4,404
810
kW-months/year
-
-
lb
Savings
Cost
$ kWh $ kW-months/year $ lb
Electricity Usage Electricity Demand Solid Waste (haz) Electricity Usage Electricity Demand Solid Waste (haz)