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IAC Assessment: IA0163
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IAC Assessment: IA0163
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IAC Center Iowa State University
Assessment Year 1997
Principal Product concrete forms
NAICS n/a
SIC 3441 - Fabricated Structural Metal
Sales $50,000,000-$100,000,000
# of Employees 185
Plant Area (Sq.Ft.) 395,000
Annual Production 19,000,000 Pounds
Production Hrs. Annual 4,335
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $89,004 3,587,339 kWh $0.02
Electricity Demand $64,477 11,304 kW-months/year $5.70
Natural Gas $69,230 9,981 MMBtu $6.94
TOTAL ENERGY COSTS $231,109
RECOMMENDED SAVINGS* $1,261,967 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $73,725
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Increase in Production Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Increase in Production
$ kWh $ kW-months/year $ lb $ $ $ $ $ %
01: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$1,000,711
Cost:
$120,000
- - - - - - $(-115,711) - - - $1,116,422 - -
-
kWh
-
-
kW-months/year
-
-
lb
$(-115,711)
-
$
-
-
$
$1,116,422
-
%
02: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$186,892
Cost:
$520,000
$(-1,553) (-62,134) $(-1,385) (-172) - - $189,830 - - - - - $(-1,553)
(-62,134)
kWh
$(-1,385)
(-172)
kW-months/year
-
-
lb
$189,830
-
$
-
-
$
-
-
%
03: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$56,975
Cost:
$1,550
- - - - - - $56,975 - - - - - -
-
kWh
-
-
kW-months/year
-
-
lb
$56,975
-
$
-
-
$
-
-
%
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,339
Cost:
$45,630
$3,506 140,094 $4,833 599 - - - - - - - - $3,506
140,094
kWh
$4,833
599
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
%
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$389
Cost:
$864
$147 5,862 $242 30 - - - - - - - - $147
5,862
kWh
$242
30
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
%
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,715
Cost:
$563
$3,022 120,750 $2,693 334 - - - - - - - - $3,022
120,750
kWh
$2,693
334
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
%
07: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$2,696
Cost:
$7,000
- - - - $2,696 77,200 - - - - - - -
-
kWh
-
-
kW-months/year
$2,696
77,200
lb
-
-
$
-
-
$
-
-
%
08: 3.1161 ELIMINATE/REDUCE AN OPERATION Savings:
$130
Cost:
-
- - - - - - - - $130 - - - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
$130
-
$
-
-
%
09: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$120
Cost:
-
- - - - $120 7,200 - - - - - - -
-
kWh
-
-
kW-months/year
$120
7,200
lb
-
-
$
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$1,261,967
Cost:
$695,607
$5,122 204,572 $6,383 791 $2,816 84,400 $131,094 - $130 - $1,116,422 - $5,122
204,572
kWh
$6,383
791
kW-months/year
$2,816
84,400
lb
$131,094
-
$
$130
-
$
$1,116,422
-
%
TOTAL IMPLEMENTED Savings:
$73,725
Cost:
$54,743
$6,528 260,844 $7,526 933 $2,696 77,200 $56,975 - - - - - $6,528
260,844
kWh
$7,526
933
kW-months/year
$2,696
77,200
lb
$56,975
-
$
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $ $ %
Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Increase in Production Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Increase in Production