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IAC Assessment: IA0164
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IAC Assessment: IA0164
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IAC Center Iowa State University
Assessment Year 1997
Principal Product hydraulic cylinders
NAICS n/a
SIC 3593 - Fluid Power Cylinders & Actuators
Sales $10,000,000-$50,000,000
# of Employees 167
Plant Area (Sq.Ft.) 100,000
Annual Production 180,000 Pieces
Production Hrs. Annual 6,240
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $185,372 2,512,310 kWh $0.07
Natural Gas $5,857 1,358 MMBtu $4.31
TOTAL ENERGY COSTS $196,205
RECOMMENDED SAVINGS* $79,892 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $62,077
#|Description Savings
Cost
Status Electricity Usage Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost Water Consumption Electricity Usage Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost Water Consumption
$ kWh $ MMBtu $ $ $ $ $ $ $ Tgal
01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$32,289
Cost:
$800
$32,289 437,573 - - - - - - - - - - $32,289
437,573
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
Tgal
02: 2.7235 INSTALL FOSSIL FUEL MAKE-UP AIR UNIT Savings:
$17,815
Cost:
$19,000
$23,250 314,185 $(-5,435) (-1,261) - - - - - - - - $23,250
314,185
kWh
$(-5,435)
(-1,261)
MMBtu
-
-
$
-
-
$
-
-
$
-
-
Tgal
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$944
Cost:
$898
$944 12,603 - - - - - - - - - - $944
12,603
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
Tgal
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,481
Cost:
$268
$2,481 33,411 - - - - - - - - - - $2,481
33,411
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
Tgal
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,647
Cost:
$20
$1,647 22,274 - - - - - - - - - - $1,647
22,274
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
Tgal
06: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$5,860
Cost:
$1,788
- - - - $5,424 - - - $(-949) - $1,385 - -
-
kWh
-
-
MMBtu
$5,424
-
$
-
-
$
$(-949)
-
$
$1,385
-
Tgal
07: 3.2121 CONVERT TO ELECTROSTATIC POWDER COATING Savings:
$4,848
Cost:
$8,000
- - - - - - $4,413 - $435 - - - -
-
kWh
-
-
MMBtu
-
-
$
$4,413
-
$
$435
-
$
-
-
Tgal
08: 4.621 USE FIXTURES TO REDUCE MACHINE CHANGEOUT TIMES Savings:
$5,894
Cost:
$100
- - - - $5,894 - - - - - - - -
-
kWh
-
-
MMBtu
$5,894
-
$
-
-
$
-
-
$
-
-
Tgal
09: 4.513 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$8,114
Cost:
$1,200
- - - - $8,114 - - - - - - - -
-
kWh
-
-
MMBtu
$8,114
-
$
-
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$79,892
Cost:
$32,074
$60,611 820,046 $(-5,435) (-1,261) $19,432 - $4,413 - $(-514) - $1,385 - $60,611
820,046
kWh
$(-5,435)
(-1,261)
MMBtu
$19,432
-
$
$4,413
-
$
$(-514)
-
$
$1,385
-
Tgal
TOTAL IMPLEMENTED Savings:
$62,077
Cost:
$13,074
$37,361 505,861 - - $19,432 - $4,413 - $(-514) - $1,385 - $37,361
505,861
kWh
-
-
MMBtu
$19,432
-
$
$4,413
-
$
$(-514)
-
$
$1,385
-
Tgal
Savings
Cost
$ kWh $ MMBtu $ $ $ $ $ $ $ Tgal
Electricity Usage Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost Water Consumption Electricity Usage Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost Water Consumption