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IAC Assessment: IA0165
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IAC Assessment: IA0165
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IAC Center Iowa State University
Assessment Year 1997
Principal Product conveyor pulleys
NAICS n/a
SIC 3565 - Packaging Machinery
Sales $10,000,000-$50,000,000
# of Employees 240
Plant Area (Sq.Ft.) 92,900
Annual Production 8,600,000 Pounds
Production Hrs. Annual 6,056
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $50,809 2,287,222 kWh $0.02
Electricity Demand $18,282 5,448 kW-months/year $3.36
Natural Gas $25,837 5,753 MMBtu $4.49
TOTAL ENERGY COSTS $101,628
RECOMMENDED SAVINGS* $54,041 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $40,215
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ lb $ $ $ $ $ $ $ $
01: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$22,752
Cost:
$48
- - - - $432 18,000 - - - - $22,320 - - - -
-
kWh
-
-
kW-months/year
$432
18,000
lb
-
-
$
-
-
$
$22,320
-
$
-
-
$
02: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$12,823
Cost:
$3,500
- - - - - - $12,823 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
lb
$12,823
-
$
-
-
$
-
-
$
-
-
$
03: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$9,895
Cost:
$4,200
- - - - - - - - $9,895 - - - - - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
$9,895
-
$
-
-
$
-
-
$
04: 3.2121 CONVERT TO ELECTROSTATIC POWDER COATING Savings:
$3,771
Cost:
$2,598
- - - - - 343 - - - - $3,562 - $209 - -
-
kWh
-
-
kW-months/year
-
343
lb
-
-
$
-
-
$
$3,562
-
$
$209
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,788
Cost:
$12
$964 48,359 $824 96 - - - - - - - - - - $964
48,359
kWh
$824
96
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,421
Cost:
$167
$762 38,394 $659 77 - - - - - - - - - - $762
38,394
kWh
$659
77
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
07: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$1,431
Cost:
$1,500
- - - - - 4,486 $82 - - - - - $1,349 - -
-
kWh
-
-
kW-months/year
-
4,486
lb
$82
-
$
-
-
$
-
-
$
$1,349
-
$
08: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$160
Cost:
-
- - - - - - $160 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
lb
$160
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$54,041
Cost:
$12,025
$1,726 86,753 $1,483 173 $432 22,829 $13,065 - $9,895 - $25,882 - $1,558 - $1,726
86,753
kWh
$1,483
173
kW-months/year
$432
22,829
lb
$13,065
-
$
$9,895
-
$
$25,882
-
$
$1,558
-
$
TOTAL IMPLEMENTED Savings:
$40,215
Cost:
$5,227
$1,726 86,753 $1,483 173 $432 22,486 $12,905 - - - $22,320 - $1,349 - $1,726
86,753
kWh
$1,483
173
kW-months/year
$432
22,486
lb
$12,905
-
$
-
-
$
$22,320
-
$
$1,349
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost