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IAC Assessment: IA0167
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IAC Assessment: IA0167
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IAC Center Iowa State University
Assessment Year 1997
Principal Product road construction equipment
NAICS n/a
SIC 3531 - Construction Machinery
Sales $10,000,000-$50,000,000
# of Employees 300
Plant Area (Sq.Ft.) 270,000
Annual Production 250 Pieces
Production Hrs. Annual 5,460
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $87,797 3,063,013 kWh $0.03
Electricity Demand $96,135 10,260 kW-months/year $9.37
Natural Gas $59,913 15,060 MMBtu $3.98
TOTAL ENERGY COSTS $243,845
RECOMMENDED SAVINGS* $151,613 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $132,828
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 3.2121 CONVERT TO ELECTROSTATIC POWDER COATING Savings:
$111,000
Cost:
$7,800
- - - - - - - - $111,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$111,000
-
$
02: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$20,790
Cost:
$71,000
- - - - $(-12,210) (-4,125) $33,000 - - - -
-
kWh
-
-
kW-months/year
$(-12,210)
(-4,125)
MMBtu
$33,000
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,635
Cost:
$18,214
$3,661 121,923 $3,974 331 - - - - - - $3,661
121,923
kWh
$3,974
331
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,537
Cost:
$36,506
$3,631 201,641 $3,906 732 - - - - - - $3,631
201,641
kWh
$3,906
732
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,493
Cost:
$1,484
$787 26,084 $706 59 - - - - - - $787
26,084
kWh
$706
59
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$775
Cost:
$204
$441 15,826 $334 31 - - - - - - $441
15,826
kWh
$334
31
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,120
Cost:
$25
$1,198 39,859 $922 77 - - - - - - $1,198
39,859
kWh
$922
77
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$263
Cost:
$500
$167 9,086 $96 18 - - - - - - $167
9,086
kWh
$96
18
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$151,613
Cost:
$135,733
$9,885 414,419 $9,938 1,248 $(-12,210) (-4,125) $33,000 - $111,000 - $9,885
414,419
kWh
$9,938
1,248
kW-months/year
$(-12,210)
(-4,125)
MMBtu
$33,000
-
$
$111,000
-
$
TOTAL IMPLEMENTED Savings:
$132,828
Cost:
$79,504
$608 24,912 $430 49 $(-12,210) (-4,125) $33,000 - $111,000 - $608
24,912
kWh
$430
49
kW-months/year
$(-12,210)
(-4,125)
MMBtu
$33,000
-
$
$111,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material