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IAC Assessment: IA0175
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IAC Assessment: IA0175
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IAC Center Iowa State University
Assessment Year 1997
Principal Product Lamp Processing
NAICS n/a
SIC 2013 - Sausages And Other Prepared Meats
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 28,000
Annual Production 500,000 Pieces
Production Hrs. Annual 3,750
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $106,883 2,783,412 kWh $0.04
Electricity Demand $24,362 15,036 kW-months/year $1.62
Natural Gas $134,283 28,094 MMBtu $4.78
TOTAL ENERGY COSTS $289,528
RECOMMENDED SAVINGS* $11,646 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,936
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$6,916
Cost:
$5,640
- - - - $6,916 1,453 - - - - -
-
kWh
-
-
kW-months/year
$6,916
1,453
MMBtu
-
-
$
-
-
Tgal
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,875
Cost:
$4,543
$1,679 44,256 $196 121 - - - - - - $1,679
44,256
kWh
$196
121
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$647
Cost:
$986
$647 16,999 - - - - - - - - $647
16,999
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
04: 3.4151 MINIMIZE WATER USAGE Savings:
$471
Cost:
$150
- - - - - - - - $471 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$471
-
Tgal
05: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$252
Cost:
$305
- - - - $252 53 - - - - -
-
kWh
-
-
kW-months/year
$252
53
MMBtu
-
-
$
-
-
Tgal
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$239
Cost:
$500
$208 5,569 $31 22 - - - - - - $208
5,569
kWh
$31
22
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
07: 3.4151 MINIMIZE WATER USAGE Savings:
$193
Cost:
$400
- - - - - - - - $193 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$193
-
Tgal
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$123
Cost:
$192
$110 2,931 $13 8 - - - - - - $110
2,931
kWh
$13
8
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
09: 3.4157 REPLACE WATER COOLING ON PROCESSES WITH AIR COOLING Savings:
$161
Cost:
$345
- - - - - - - - $161 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$161
-
Tgal
10: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$160
Cost:
$315
$160 4,103 $39 24 - - $(-39) - - - $160
4,103
kWh
$39
24
kW-months/year
-
-
MMBtu
$(-39)
-
$
-
-
Tgal
11: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$153
Cost:
$212
$120 3,224 $33 20 - - - - - - $120
3,224
kWh
$33
20
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$456
Cost:
$700
$378 9,965 $78 48 - - - - - - $378
9,965
kWh
$78
48
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$11,646
Cost:
$14,288
$3,302 87,047 $390 243 $7,168 1,506 $(-39) - $825 - $3,302
87,047
kWh
$390
243
kW-months/year
$7,168
1,506
MMBtu
$(-39)
-
$
$825
-
Tgal
TOTAL IMPLEMENTED Savings:
$10,936
Cost:
$13,638
$3,094 81,478 $359 221 $7,168 1,506 $(-39) - $354 - $3,094
81,478
kWh
$359
221
kW-months/year
$7,168
1,506
MMBtu
$(-39)
-
$
$354
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Water Consumption