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IAC Assessment: IA0183
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IAC Assessment: IA0183
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IAC Center Iowa State University
Assessment Year 1997
Principal Product animal vaccines
NAICS n/a
SIC 2834 - Pharmaceutical Preparations
Sales $10,000,000-$50,000,000
# of Employees 65
Plant Area (Sq.Ft.) 39,000
Annual Production 32,000,000 Pieces
Production Hrs. Annual 2,340
Location (State) NE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $156,262 3,362,837 kWh $0.05
Electricity Demand $19,420 7,824 kW-months/year $2.48
Natural Gas $56,781 13,920 MMBtu $4.08
TOTAL ENERGY COSTS $246,159
RECOMMENDED SAVINGS* $50,150 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $31,304
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Water Consumption By-product Production Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Water Consumption By-product Production
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $ $ $ $ Tgal $ $
01: 2.7312 MINIMIZE USE OF OUTSIDE MAKE-UP AIR FOR VENTILATION EXCEPT WHEN USED FOR ECONOMIZER CYCLE Savings:
$6,078
Cost:
$68,000
$1,892 41,325 $158 45 $4,028 1,089 - - - - - - - - - - - - - - $1,892
41,325
kWh
$158
45
kW-months/year
$4,028
1,089
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,353
Cost:
$3,856
$1,050 22,860 $303 118 - - - - - - - - - - - - - - - - $1,050
22,860
kWh
$303
118
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,081
Cost:
$798
$1,081 23,740 - - - - - - - - - - - - - - - - - - $1,081
23,740
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
-
-
$
04: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$6,010
Cost:
$5,809
$(-21) (-586) $(-4) (-1) - - $2,854 3,370,108 - - - - - - - - $3,181 - - - $(-21)
(-586)
kWh
$(-4)
(-1)
kW-months/year
-
-
MMBtu
$2,854
3,370,108
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
$3,181
-
Tgal
-
-
$
05: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$4,639
Cost:
$8,400
- - - - - - - - $2,516 90,000 $(-127) - - - - - - - $2,250 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$2,516
90,000
lb
$(-127)
-
$
-
-
$
-
-
$
-
-
Tgal
$2,250
-
$
06: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$2,112
Cost:
$600
- - - - - - - - $2,112 76,000 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$2,112
76,000
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
-
-
$
07: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$315
Cost:
-
- - - - - - - - - 94 - - - - $315 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
94
lb
-
-
$
-
-
$
$315
-
$
-
-
Tgal
-
-
$
08: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$17,122
Cost:
$4,200
- - - - - - - - - - - - $17,122 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
$17,122
-
$
-
-
$
-
-
Tgal
-
-
$
09: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$11,440
Cost:
$50,000
- - - - - - - - - - $11,440 - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$11,440
-
$
-
-
$
-
-
$
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$50,150
Cost:
$141,663
$4,002 87,339 $457 162 $4,028 1,089 $2,854 3,370,108 $4,628 166,094 $11,313 - $17,122 - $315 - $3,181 - $2,250 - $4,002
87,339
kWh
$457
162
kW-months/year
$4,028
1,089
MMBtu
$2,854
3,370,108
Tgal
$4,628
166,094
lb
$11,313
-
$
$17,122
-
$
$315
-
$
$3,181
-
Tgal
$2,250
-
$
TOTAL IMPLEMENTED Savings:
$31,304
Cost:
$85,056
$2,942 64,185 $461 163 $4,028 1,089 - - $4,628 166,000 $(-127) - $17,122 - - - - - $2,250 - $2,942
64,185
kWh
$461
163
kW-months/year
$4,028
1,089
MMBtu
-
-
Tgal
$4,628
166,000
lb
$(-127)
-
$
$17,122
-
$
-
-
$
-
-
Tgal
$2,250
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $ $ $ $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Water Consumption By-product Production Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Water Consumption By-product Production