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IAC Assessment: IA0187
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IAC Assessment: IA0187
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IAC Center Iowa State University
Assessment Year 1997
Principal Product cranes, hoists, winches
NAICS n/a
SIC 3536 - Hoists, Cranes, And Monorails
Sales $5,000,000-$10,000,000
# of Employees 60
Plant Area (Sq.Ft.) 66,000
Annual Production 5,000 Pieces
Production Hrs. Annual 4,394
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $18,897 579,719 kWh $0.03
Electricity Demand $21,147 2,820 kW-months/year $7.50
Natural Gas $19,436 4,425 MMBtu $4.39
TOTAL ENERGY COSTS $70,948
RECOMMENDED SAVINGS* $23,260 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,093
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (haz) Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (haz) Personnel Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $ $ $
01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,822
Cost:
$1,825
$2,822 86,460 - - - - - - - - - - - - - - $2,822
86,460
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,370
Cost:
$3,595
$760 23,447 $610 82 - - - - - - - - - - - - $760
23,447
kWh
$610
82
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$2,349
Cost:
$3,850
$(-221) (-6,741) - - $2,570 588 - - - - - - - - - - $(-221)
(-6,741)
kWh
-
-
kW-months/year
$2,570
588
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$396
Cost:
$922
$243 7,327 $153 20 - - - - - - - - - - - - $243
7,327
kWh
$153
20
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$448
Cost:
$266
$448 13,775 - - - - - - - - - - - - - - $448
13,775
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$361
Cost:
$384
- - - - $361 83 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$361
83
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$140
Cost:
$170
$56 1,758 $84 13 - - - - - - - - - - - - $56
1,758
kWh
$84
13
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
08: 3.2121 CONVERT TO ELECTROSTATIC POWDER COATING Savings:
$12,006
Cost:
$7,800
- - - - - - $1,206 100 $3,373 2,310 - - $7,427 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,206
100
gal
$3,373
2,310
lb
-
-
$
$7,427
-
$
-
-
$
09: 3.7198 REDUCE / ELIMINATE USE OF DISPOSABLE PRODUCT Savings:
$3,368
Cost:
$1,054
- - - - - - - - $2,161 1,613 $1,053 - - - $154 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$2,161
1,613
lb
$1,053
-
$
-
-
$
$154
-
$
TOTAL RECOMMENDED Savings:
$23,260
Cost:
$19,866
$4,108 126,026 $847 115 $2,931 671 $1,206 100 $5,534 3,923 $1,053 - $7,427 - $154 - $4,108
126,026
kWh
$847
115
kW-months/year
$2,931
671
MMBtu
$1,206
100
gal
$5,534
3,923
lb
$1,053
-
$
$7,427
-
$
$154
-
$
TOTAL IMPLEMENTED Savings:
$19,093
Cost:
$12,155
$3,121 95,545 $237 33 $361 83 $1,206 100 $5,534 3,923 $1,053 - $7,427 - $154 - $3,121
95,545
kWh
$237
33
kW-months/year
$361
83
MMBtu
$1,206
100
gal
$5,534
3,923
lb
$1,053
-
$
$7,427
-
$
$154
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (haz) Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (haz) Personnel Changes Primary Raw Material Ancillary Material Cost