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IAC Assessment: IA0189
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IAC Assessment: IA0189
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IAC Center Iowa State University
Assessment Year 1998
Principal Product pennants and buttons
NAICS n/a
SIC 2759 - Commercial Printing, Nec
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 51,800
Annual Production 40,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $54,252 1,750,000 kWh $0.03
Electricity Demand $34,422 4,500 kW-months/year $7.65
Natural Gas $18,677 3,964 MMBtu $4.71
TOTAL ENERGY COSTS $127,169
RECOMMENDED SAVINGS* $16,082 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,525
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 4.112 REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL Savings:
$4,134
Cost:
$4,000
- - - - $4,134 - - - -
-
kWh
-
-
kW-months/year
$4,134
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,819
Cost:
$16,391
$7,605 245,311 $1,214 162 - - - - $7,605
245,311
kWh
$1,214
162
kW-months/year
-
-
$
-
-
$
03: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$2,357
Cost:
$500
- - - - - - $2,357 - -
-
kWh
-
-
kW-months/year
-
-
$
$2,357
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$423
Cost:
$200
$297 9,672 $126 18 - - - - $297
9,672
kWh
$126
18
kW-months/year
-
-
$
-
-
$
05: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$349
Cost:
$173
$200 6,448 $90 12 $59 - - - $200
6,448
kWh
$90
12
kW-months/year
$59
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$16,082
Cost:
$21,264
$8,102 261,431 $1,430 192 $4,193 - $2,357 - $8,102
261,431
kWh
$1,430
192
kW-months/year
$4,193
-
$
$2,357
-
$
TOTAL IMPLEMENTED Savings:
$11,525
Cost:
$17,064
$7,805 251,759 $1,304 174 $59 - $2,357 - $7,805
251,759
kWh
$1,304
174
kW-months/year
$59
-
$
$2,357
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost