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IAC Assessment: IA0192
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IAC Assessment: IA0192
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IAC Center Iowa State University
Assessment Year 1998
Principal Product industrial cranes
NAICS n/a
SIC 3536 - Hoists, Cranes, And Monorails
Sales $100,000,000-$500,000,000
# of Employees 250
Plant Area (Sq.Ft.) 200,000
Annual Production 1,800 Pieces
Production Hrs. Annual 7,072
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $198,703 5,427,022 kWh $0.04
Electricity Demand $55,107 11,460 kW-months/year $4.81
Natural Gas $177,007 48,221 MMBtu $3.67
TOTAL ENERGY COSTS $496,989
RECOMMENDED SAVINGS* $35,470 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,519
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ gal $ lb $ $ $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,282
Cost:
$11,604
$3,100 92,028 $1,182 253 - - - - - - - - - - - - $3,100
92,028
kWh
$1,182
253
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,716
Cost:
$4,118
$2,993 88,804 $723 155 - - - - - - - - - - - - $2,993
88,804
kWh
$723
155
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,967
Cost:
$164
$1,592 47,186 $375 80 - - - - - - - - - - - - $1,592
47,186
kWh
$375
80
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,060
Cost:
$20
$858 25,498 $202 43 - - - - - - - - - - - - $858
25,498
kWh
$202
43
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$604
Cost:
$599
$604 17,878 - - - - - - - - - - - - - - $604
17,878
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
06: 3.8143 RECYCLE CLEANING SOLVENT AND REUSE Savings:
$5,850
Cost:
$7,750
$(-39) (-1,172) - - $7,375 1,040 - - $(-1,155) - - - - - $(-331) - $(-39)
(-1,172)
kWh
-
-
kW-months/year
$7,375
1,040
gal
-
-
lb
$(-1,155)
-
$
-
-
$
-
-
$
$(-331)
-
$
07: 3.8314 PURCHASE HIGH MATERIALS IN RETURNABLE BULK CONTAINERS Savings:
$12,080
Cost:
-
- - - - - - - - $11,040 - - - $1,040 - - - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
$11,040
-
$
-
-
$
$1,040
-
$
-
-
$
08: 3.7198 REDUCE / ELIMINATE USE OF DISPOSABLE PRODUCT Savings:
$4,242
Cost:
$7,074
- - - - - - $519 13,665 $2,880 - - - - - $843 - -
-
kWh
-
-
kW-months/year
-
-
gal
$519
13,665
lb
$2,880
-
$
-
-
$
-
-
$
$843
-
$
09: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$1,669
Cost:
$50
- - - - - - - - - - $1,669 - - - - - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
$1,669
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$35,470
Cost:
$31,379
$9,108 270,222 $2,482 531 $7,375 1,040 $519 13,665 $12,765 - $1,669 - $1,040 - $512 - $9,108
270,222
kWh
$2,482
531
kW-months/year
$7,375
1,040
gal
$519
13,665
lb
$12,765
-
$
$1,669
-
$
$1,040
-
$
$512
-
$
TOTAL IMPLEMENTED Savings:
$7,519
Cost:
$7,800
$(-39) (-1,172) - - $7,375 1,040 - - $(-1,155) - $1,669 - - - $(-331) - $(-39)
(-1,172)
kWh
-
-
kW-months/year
$7,375
1,040
gal
-
-
lb
$(-1,155)
-
$
$1,669
-
$
-
-
$
$(-331)
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ lb $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost