Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Iowa State University |
|---|---|
| Assessment Year | 1998 |
| Principal Product | custom plastic injection molding compounds |
| NAICS | n/a |
| SIC | 2821 - Plastics Materials And Resins |
| Sales | $100,000,000-$500,000,000 |
| # of Employees | 350 |
| Plant Area (Sq.Ft.) | 270,000 |
| Annual Production | 37,200,000 Pounds |
| Production Hrs. Annual | 6,240 |
| Location (State) | MN |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $400,139 | 12,105,217 | kWh | $0.03 |
| Electricity Demand | $18,644 | 29,808 | kW-months/year | $0.63 |
| Natural Gas | $68,984 | 22,239 | MMBtu | $3.10 |
| TOTAL ENERGY COSTS | $542,337 | |||
| RECOMMENDED SAVINGS* | $153,804 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $73,342 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (non-haz) | Personnel Changes | Primary Raw Material | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (non-haz) | Personnel Changes | Primary Raw Material | Ancillary Material Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | lb | $ | $ | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $3,856 Cost: $4,248 |
$2,678 | 81,184 | $1,178 | 157 | - | - | - | - | - | - | - | - | - | - |
$2,678 81,184 kWh |
$1,178 157 kW-months/year |
- - MMBtu |
- - lb |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $4,240 Cost: $9,348 |
$2,621 | 79,426 | $1,619 | 216 | - | - | - | - | - | - | - | - | - | - |
$2,621 79,426 kWh |
$1,619 216 kW-months/year |
- - MMBtu |
- - lb |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.7135 INSTALL OCCUPANCY SENSORS |
Savings: $3,418 Cost: $399 |
$3,418 | 103,751 | - | - | - | - | - | - | - | - | - | - | - | - |
$3,418 103,751 kWh |
- - kW-months/year |
- - MMBtu |
- - lb |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $1,458 Cost: $1,000 |
- | - | - | - | $1,458 | 521 | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$1,458 521 MMBtu |
- - lb |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $587 Cost: $1,110 |
$423 | 12,896 | $164 | 25 | - | - | - | - | - | - | - | - | - | - |
$423 12,896 kWh |
$164 25 kW-months/year |
- - MMBtu |
- - lb |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 3.7221 IMPROVE PROCESS CONTROL TO PREVENT SPILLS OF MATERIAL |
Savings: $63,788 Cost: $9,315 |
- | - | - | - | - | - | $788 | 63,000 | - | - | $63,000 | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$788 63,000 lb |
- - $ |
$63,000 - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT |
Savings: $49,067 Cost: $190,000 |
$(-1,690) | (-51,290) | $(-1,043) | (-139) | - | - | - | - | $51,800 | - | - | - | - | - |
$(-1,690) (-51,290) kWh |
$(-1,043) (-139) kW-months/year |
- - MMBtu |
- - lb |
$51,800 - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 3.5311 RECOVER AND REUSE WASTE MATERIAL |
Savings: $27,390 Cost: $10,000 |
- | - | - | - | - | - | - | 96,000 | $(-2,880) | - | - | - | $30,270 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- 96,000 lb |
$(-2,880) - $ |
- - $ |
$30,270 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $153,804 Cost: $225,420 |
$7,450 | 225,967 | $1,918 | 259 | $1,458 | 521 | $788 | 159,000 | $48,920 | - | $63,000 | - | $30,270 | - | $7,450 225,967 kWh |
$1,918 259 kW-months/year |
$1,458 521 MMBtu |
$788 159,000 lb |
$48,920 - $ |
$63,000 - $ |
$30,270 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $73,342 Cost: $23,911 |
$5,299 | 160,610 | $2,797 | 373 | $1,458 | 521 | $788 | 63,000 | - | - | $63,000 | - | - | - | $5,299 160,610 kWh |
$2,797 373 kW-months/year |
$1,458 521 MMBtu |
$788 63,000 lb |
- - $ |
$63,000 - $ |
- - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | lb | $ | $ | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (non-haz) | Personnel Changes | Primary Raw Material | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (non-haz) | Personnel Changes | Primary Raw Material | Ancillary Material Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||