IAC logo
IAC Assessment: IA0196
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: IA0196
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Iowa State University
Assessment Year 1998
Principal Product coffee brewers
NAICS n/a
SIC 3634 - Electric Housewares And Fans
Sales $50,000,000-$100,000,000
# of Employees 450
Plant Area (Sq.Ft.) 170,000
Annual Production 300,000 Pieces
Production Hrs. Annual 2,034
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $45,407 1,948,124 kWh $0.02
Electricity Demand $38,073 6,600 kW-months/year $5.77
Natural Gas $19,033 4,968 MMBtu $3.83
TOTAL ENERGY COSTS $114,422
RECOMMENDED SAVINGS* $533,047 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $113,349
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $ $ $
01: 4.4460 AUTOMATE FINISHING PROCESS Savings:
$242,896
Cost:
$180,000
- - - - $210,000 - $20,800 - $12,096 - -
-
kWh
-
-
kW-months/year
$210,000
-
$
$20,800
-
$
$12,096
-
$
02: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$75,000
Cost:
$66,000
- - - - $75,000 - - - - - -
-
kWh
-
-
kW-months/year
$75,000
-
$
-
-
$
-
-
$
03: 4.4460 AUTOMATE FINISHING PROCESS Savings:
$68,064
Cost:
$11,000
- - - - $60,000 - - - $8,064 - -
-
kWh
-
-
kW-months/year
$60,000
-
$
-
-
$
$8,064
-
$
04: 4.3210 OPTIMIZE PRODUCTION LOT SIZES AND INVENTORIES Savings:
$83,349
Cost:
-
- - - - $83,349 - - - - - -
-
kWh
-
-
kW-months/year
$83,349
-
$
-
-
$
-
-
$
05: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$30,000
Cost:
$30,000
- - - - $30,000 - - - - - -
-
kWh
-
-
kW-months/year
$30,000
-
$
-
-
$
-
-
$
06: 4.4250 ELIMINATE/REDUCE REDUNDANT INSPECTIONS Savings:
$30,000
Cost:
$900
- - - - $30,000 - - - - - -
-
kWh
-
-
kW-months/year
$30,000
-
$
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,396
Cost:
$3,048
$1,402 60,082 $994 182 - - - - - - $1,402
60,082
kWh
$994
182
kW-months/year
-
-
$
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$869
Cost:
$2,080
$509 21,981 $360 66 - - - - - - $509
21,981
kWh
$360
66
kW-months/year
-
-
$
-
-
$
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$473
Cost:
$15
$277 12,016 $196 36 - - - - - - $277
12,016
kWh
$196
36
kW-months/year
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$533,047
Cost:
$293,043
$2,188 94,079 $1,550 284 $488,349 - $20,800 - $20,160 - $2,188
94,079
kWh
$1,550
284
kW-months/year
$488,349
-
$
$20,800
-
$
$20,160
-
$
TOTAL IMPLEMENTED Savings:
$113,349
Cost:
$900
- - - - $113,349 - - - - - -
-
kWh
-
-
kW-months/year
$113,349
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost