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IAC Assessment: IA0196
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IAC Assessment: IA0196
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IAC Center Iowa State University
Assessment Year 1998
Principal Product coffee brewers
NAICS n/a
SIC 3634 - Electric Housewares And Fans
Sales $50,000,000-$100,000,000
# of Employees 450
Plant Area (Sq.Ft.) 170,000
Annual Production 300,000 Pieces
Production Hrs. Annual 2,034
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $45,407 1,948,124 kWh $0.02
Electricity Demand $38,073 6,600 kW-months/year $5.77
Natural Gas $19,033 4,968 MMBtu $3.83
TOTAL ENERGY COSTS $114,422
RECOMMENDED SAVINGS* $533,047 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $113,349
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $ $ $
01: 4.446 AUTOMATE FINISHING PROCESS Savings:
$242,896
Cost:
$180,000
- - - - $210,000 - $20,800 - $12,096 - -
-
kWh
-
-
kW-months/year
$210,000
-
$
$20,800
-
$
$12,096
-
$
02: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$75,000
Cost:
$66,000
- - - - $75,000 - - - - - -
-
kWh
-
-
kW-months/year
$75,000
-
$
-
-
$
-
-
$
03: 4.446 AUTOMATE FINISHING PROCESS Savings:
$68,064
Cost:
$11,000
- - - - $60,000 - - - $8,064 - -
-
kWh
-
-
kW-months/year
$60,000
-
$
-
-
$
$8,064
-
$
04: 4.321 OPTIMIZE PRODUCTION LOT SIZES AND INVENTORIES Savings:
$83,349
Cost:
-
- - - - $83,349 - - - - - -
-
kWh
-
-
kW-months/year
$83,349
-
$
-
-
$
-
-
$
05: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$30,000
Cost:
$30,000
- - - - $30,000 - - - - - -
-
kWh
-
-
kW-months/year
$30,000
-
$
-
-
$
-
-
$
06: 4.425 ELIMINATE/REDUCE REDUNDANT INSPECTIONS Savings:
$30,000
Cost:
$900
- - - - $30,000 - - - - - -
-
kWh
-
-
kW-months/year
$30,000
-
$
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,396
Cost:
$3,048
$1,402 60,082 $994 182 - - - - - - $1,402
60,082
kWh
$994
182
kW-months/year
-
-
$
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$869
Cost:
$2,080
$509 21,981 $360 66 - - - - - - $509
21,981
kWh
$360
66
kW-months/year
-
-
$
-
-
$
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$473
Cost:
$15
$277 12,016 $196 36 - - - - - - $277
12,016
kWh
$196
36
kW-months/year
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$533,047
Cost:
$293,043
$2,188 94,079 $1,550 284 $488,349 - $20,800 - $20,160 - $2,188
94,079
kWh
$1,550
284
kW-months/year
$488,349
-
$
$20,800
-
$
$20,160
-
$
TOTAL IMPLEMENTED Savings:
$113,349
Cost:
$900
- - - - $113,349 - - - - - -
-
kWh
-
-
kW-months/year
$113,349
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost