IAC logo
IAC Assessment: IA0200
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: IA0200
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Iowa State University
Assessment Year 1998
Principal Product steel refrigerator and microwave racks
NAICS n/a
SIC 3496 - Misc. Fabricated Wire Products
Sales $10,000,000-$50,000,000
# of Employees 257
Plant Area (Sq.Ft.) 150,000
Annual Production 15,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $117,248 4,461,606 kWh $0.03
Electricity Demand $75,574 11,280 kW-months/year $6.70
Natural Gas $152,972 41,663 MMBtu $3.67
TOTAL ENERGY COSTS $430,069
RECOMMENDED SAVINGS* $428,211 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $35,644
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,523
Cost:
$705
$6,319 239,449 $2,204 329 - - - - - - - - $6,319
239,449
kWh
$2,204
329
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,997
Cost:
$12,390
$3,011 114,009 $1,986 296 - - - - - - - - $3,011
114,009
kWh
$1,986
296
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,751
Cost:
$2,164
$1,180 44,842 $571 85 - - - - - - - - $1,180
44,842
kWh
$571
85
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,340
Cost:
$2,300
$1,681 63,599 $659 98 - - - - - - - - $1,681
63,599
kWh
$659
98
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,154
Cost:
$2,648
$776 29,308 $378 56 - - - - - - - - $776
29,308
kWh
$378
56
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$710
Cost:
$1,264
$710 26,964 - - - - - - - - - - $710
26,964
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
07: 3.1161 ELIMINATE/REDUCE AN OPERATION Savings:
$64,956
Cost:
-
- - - - $1,344 374 $63,612 11,421 - - - - -
-
kWh
-
-
kW-months/year
$1,344
374
MMBtu
$63,612
11,421
gal
-
-
$
-
-
$
08: 4.112 REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL Savings:
$278,349
Cost:
$25,000
$(-1,647) (-62,427) $(-804) (-120) - - - - $280,800 - - - $(-1,647)
(-62,427)
kWh
$(-804)
(-120)
kW-months/year
-
-
MMBtu
-
-
gal
$280,800
-
$
-
-
$
09: 4.322 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$38,310
Cost:
$11,590
- - - - - - - - $38,310 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$38,310
-
$
-
-
$
10: 4.211 CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE Savings:
$27,121
Cost:
$4,200
- - - - - - - - - - $27,121 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
$27,121
-
$
TOTAL RECOMMENDED Savings:
$428,211
Cost:
$62,261
$12,030 455,744 $4,994 744 $1,344 374 $63,612 11,421 $319,110 - $27,121 - $12,030
455,744
kWh
$4,994
744
kW-months/year
$1,344
374
MMBtu
$63,612
11,421
gal
$319,110
-
$
$27,121
-
$
TOTAL IMPLEMENTED Savings:
$35,644
Cost:
$4,905
$6,319 239,449 $2,204 329 - - - - - - $27,121 - $6,319
239,449
kWh
$2,204
329
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
$27,121
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes