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IAC Assessment: IA0202
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IAC Assessment: IA0202
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IAC Center Iowa State University
Assessment Year 1998
Principal Product frozen meat products
NAICS n/a
SIC 2038 - Frozen Specialties, Nec
Sales $50,000,000-$100,000,000
# of Employees 250
Plant Area (Sq.Ft.) 78,000
Annual Production 390,000,000 Pounds
Production Hrs. Annual 5,616
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $196,207 9,726,260 kWh $0.02
Electricity Demand $205,401 26,400 kW-months/year $7.78
Natural Gas $284,446 72,458 MMBtu $3.93
TOTAL ENERGY COSTS $836,437
RECOMMENDED SAVINGS* $1,462,210 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $74,907
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$772
Cost:
$1,000
$436 21,688 $336 43 - - - - - - - - - - - - - - $436
21,688
kWh
$336
43
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,103
Cost:
$4,026
$421 20,809 $682 88 - - - - - - - - - - - - - - $421
20,809
kWh
$682
88
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
03: 2.4234 COOL COMPRESSOR AIR INTAKE WITH HEAT EXCHANGER Savings:
$1,000
Cost:
$500
$655 32,532 $345 44 - - - - - - - - - - - - - - $655
32,532
kWh
$345
44
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$558
Cost:
$25
$306 15,240 $252 32 - - - - - - - - - - - - - - $306
15,240
kWh
$252
32
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$421
Cost:
$500
- - - - $511 131 - - - - $(-90) - - - - - - - -
-
kWh
-
-
kW-months/year
$511
131
MMBtu
-
-
Tgal
-
-
lb
$(-90)
-
$
-
-
$
-
-
$
-
-
$
06: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$410
Cost:
$566
- - - - $410 105 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$410
105
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
07: 3.4151 MINIMIZE WATER USAGE Savings:
$19,371
Cost:
$25,051
- - - - $7,024 1,801 $12,347 3,930,051 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$7,024
1,801
MMBtu
$12,347
3,930,051
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
08: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$10,280
Cost:
$7,990
- - - - - - - - $24,960 1,248,000 $(-4,680) - - - - - $(-10,000) - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$24,960
1,248,000
lb
$(-4,680)
-
$
-
-
$
-
-
$
$(-10,000)
-
$
09: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$1,151,761
Cost:
$500,000
$(-1,397) (-69,168) $(-1,242) (-160) - - - - - - $1,404,000 - - - $(-249,600) - - - $(-1,397)
(-69,168)
kWh
$(-1,242)
(-160)
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$1,404,000
-
$
-
-
$
$(-249,600)
-
$
-
-
$
10: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$215,761
Cost:
$500,000
$(-1,397) (-69,168) $(-1,242) (-160) - - - - - - $468,000 - - - $(-249,600) - - - $(-1,397)
(-69,168)
kWh
$(-1,242)
(-160)
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$468,000
-
$
-
-
$
$(-249,600)
-
$
-
-
$
11: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$31,068
Cost:
$7,800
$(-41) (-2,052) $(-91) (-12) - - - - - - $31,200 - - - - - - - $(-41)
(-2,052)
kWh
$(-91)
(-12)
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$31,200
-
$
-
-
$
-
-
$
-
-
$
12: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$28,526
Cost:
$2,950
- - - - - - - - - - - - $28,526 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
$28,526
-
$
-
-
$
-
-
$
13: 4.211 CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE Savings:
$1,179
Cost:
$3,763
- - - - - - - - - - - - $1,179 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
$1,179
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$1,462,210
Cost:
$1,054,171
$(-1,017) (-50,119) $(-960) (-125) $7,945 2,037 $12,347 3,930,051 $24,960 1,248,000 $1,898,430 - $29,705 - $(-499,200) - $(-10,000) - $(-1,017)
(-50,119)
kWh
$(-960)
(-125)
kW-months/year
$7,945
2,037
MMBtu
$12,347
3,930,051
Tgal
$24,960
1,248,000
lb
$1,898,430
-
$
$29,705
-
$
$(-499,200)
-
$
$(-10,000)
-
$
TOTAL IMPLEMENTED Savings:
$74,907
Cost:
$28,554
$1,777 88,217 $1,524 195 $511 131 - - $24,960 1,248,000 $26,430 - $29,705 - - - $(-10,000) - $1,777
88,217
kWh
$1,524
195
kW-months/year
$511
131
MMBtu
-
-
Tgal
$24,960
1,248,000
lb
$26,430
-
$
$29,705
-
$
-
-
$
$(-10,000)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost