IAC Assessment: IA0209

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IAC Assessment: IA0209

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IAC Assessment: IA0209

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IAC Center	Iowa State University
Assessment Year	1998
Principal Product	liquid and bulk materials trailors
NAICS	n/a
SIC	3443 - Fabricated Plate Work (boiler Shops)
Sales	$10,000,000-$50,000,000
# of Employees	125
Plant Area (Sq.Ft.)	250,000
Annual Production	520 Pieces
Production Hrs. Annual	5,460
Location (State)	KS

Source	Yearly Cost	Usage	Unit	Unit Cost
Electricity Usage	$119,932	4,583,822	kWh	$0.03
Electricity Demand	$118,023	17,628	kW-months/year	$6.70

TOTAL ENERGY COSTS	$249,653

RECOMMENDED SAVINGS*	$246,905	*Non-energy impacts included in savings. See recommendations below
IMPLEMENTED SAVINGS*	$11,601

#\|Description	Savings Cost	Status	Electricity Usage		Electricity Demand		Solid Waste (non-haz)		Solid Waste (haz)		Personnel Changes		Ancillary Material Cost		One-time Revenue or Avoided Cost		By-product Production		Increase in Production		Electricity Usage	Electricity Demand	Solid Waste (non-haz)	Solid Waste (haz)	Personnel Changes	Ancillary Material Cost	One-time Revenue or Avoided Cost	By-product Production	Increase in Production
#\|Description	Savings Cost	Status	$	kWh	$	kW-months/year	$	lb	$	lb	$	$	$	$	$	$	$	$	$	%
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS	Savings: $1,970 Cost: $3,670		$932	35,756	$1,038	155	-	-	-	-	-	-	-	-	-	-	-	-	-	-	$932 35,756 kWh	$1,038 155 kW-months/year	- - lb	- - lb	- - $	- - $	- - $	- - $	- - %
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES	Savings: $2,774 Cost: $871		$1,293	49,531	$1,481	221	-	-	-	-	-	-	-	-	-	-	-	-	-	-	$1,293 49,531 kWh	$1,481 221 kW-months/year	- - lb	- - lb	- - $	- - $	- - $	- - $	- - %
03: 2.7135 INSTALL OCCUPANCY SENSORS	Savings: $530 Cost: $399		$530	20,223	-	-	-	-	-	-	-	-	-	-	-	-	-	-	-	-	$530 20,223 kWh	- - kW-months/year	- - lb	- - lb	- - $	- - $	- - $	- - $	- - %
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED	Savings: $255 Cost: $50		$30	1,172	$225	34	-	-	-	-	-	-	-	-	-	-	-	-	-	-	$30 1,172 kWh	$225 34 kW-months/year	- - lb	- - lb	- - $	- - $	- - $	- - $	- - %
05: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS	Savings: $68,734 Cost: $2,250		-	-	-	-	-	-	$321	20	-	-	$68,413	-	-	-	-	-	-	-	- - kWh	- - kW-months/year	- - lb	$321 20 lb	- - $	$68,413 - $	- - $	- - $	- - %
06: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER	Savings: $6,857 Cost: $7,990		-	-	-	-	$4,943	132,000	-	-	$(-396)	-	-	-	-	-	$2,310	-	-	-	- - kWh	- - kW-months/year	$4,943 132,000 lb	- - lb	$(-396) - $	- - $	- - $	$2,310 - $	- - %
07: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK	Savings: $115,785 Cost: $151,000		-	-	$137	20	-	-	-	-	$32,448	-	-	-	-	-	-	-	$83,200	-	- - kWh	$137 20 kW-months/year	- - lb	- - lb	$32,448 - $	- - $	- - $	- - $	$83,200 - %
08: 4.121 MAINTAIN CLEAN CONDITIONS BEFORE PAINTING	Savings: $50,000 Cost: $47,669		-	-	-	-	-	-	-	-	-	-	-	-	$50,000	-	-	-	-	-	- - kWh	- - kW-months/year	- - lb	- - lb	- - $	- - $	$50,000 - $	- - $	- - %

TOTAL RECOMMENDED	Savings: $246,905 Cost: $213,899		$2,785	106,682	$2,881	430	$4,943	132,000	$321	20	$32,052	-	$68,413	-	$50,000	-	$2,310	-	$83,200	-	$2,785 106,682 kWh	$2,881 430 kW-months/year	$4,943 132,000 lb	$321 20 lb	$32,052 - $	$68,413 - $	$50,000 - $	$2,310 - $	$83,200 - %
TOTAL IMPLEMENTED	Savings: $11,601 Cost: $12,531		$2,225	85,287	$2,519	376	$4,943	132,000	-	-	$(-396)	-	-	-	-	-	$2,310	-	-	-	$2,225 85,287 kWh	$2,519 376 kW-months/year	$4,943 132,000 lb	- - lb	$(-396) - $	- - $	- - $	$2,310 - $	- - %
	Savings Cost		$	kWh	$	kW-months/year	$	lb	$	lb	$	$	$	$	$	$	$	$	$	%
	Savings Cost		Electricity Usage		Electricity Demand		Solid Waste (non-haz)		Solid Waste (haz)		Personnel Changes		Ancillary Material Cost		One-time Revenue or Avoided Cost		By-product Production		Increase in Production		Electricity Usage	Electricity Demand	Solid Waste (non-haz)	Solid Waste (haz)	Personnel Changes	Ancillary Material Cost	One-time Revenue or Avoided Cost	By-product Production	Increase in Production