Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Iowa State University |
|---|---|
| Assessment Year | 1998 |
| Principal Product | liquid and bulk materials trailors |
| NAICS | n/a |
| SIC | 3443 - Fabricated Plate Work (boiler Shops) |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 125 |
| Plant Area (Sq.Ft.) | 250,000 |
| Annual Production | 520 Pieces |
| Production Hrs. Annual | 5,460 |
| Location (State) | KS |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $119,932 | 4,583,822 | kWh | $0.03 |
| Electricity Demand | $118,023 | 17,628 | kW-months/year | $6.70 |
| TOTAL ENERGY COSTS | $249,653 | |||
| RECOMMENDED SAVINGS* | $246,905 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $11,601 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Solid Waste (non-haz) | Solid Waste (haz) | Personnel Changes | Ancillary Material Cost | One-time Revenue or Avoided Cost | By-product Production | Increase in Production | Electricity Usage | Electricity Demand | Solid Waste (non-haz) | Solid Waste (haz) | Personnel Changes | Ancillary Material Cost | One-time Revenue or Avoided Cost | By-product Production | Increase in Production | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | lb | $ | lb | $ | $ | $ | $ | $ | $ | $ | $ | $ | % | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $1,970 Cost: $3,670 |
$932 | 35,756 | $1,038 | 155 | - | - | - | - | - | - | - | - | - | - | - | - | - | - |
$932 35,756 kWh |
$1,038 155 kW-months/year |
- - lb |
- - lb |
- - $ |
- - $ |
- - $ |
- - $ |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $2,774 Cost: $871 |
$1,293 | 49,531 | $1,481 | 221 | - | - | - | - | - | - | - | - | - | - | - | - | - | - |
$1,293 49,531 kWh |
$1,481 221 kW-months/year |
- - lb |
- - lb |
- - $ |
- - $ |
- - $ |
- - $ |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.7135 INSTALL OCCUPANCY SENSORS |
Savings: $530 Cost: $399 |
$530 | 20,223 | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - |
$530 20,223 kWh |
- - kW-months/year |
- - lb |
- - lb |
- - $ |
- - $ |
- - $ |
- - $ |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $255 Cost: $50 |
$30 | 1,172 | $225 | 34 | - | - | - | - | - | - | - | - | - | - | - | - | - | - |
$30 1,172 kWh |
$225 34 kW-months/year |
- - lb |
- - lb |
- - $ |
- - $ |
- - $ |
- - $ |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS |
Savings: $68,734 Cost: $2,250 |
- | - | - | - | - | - | $321 | 20 | - | - | $68,413 | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - lb |
$321 20 lb |
- - $ |
$68,413 - $ |
- - $ |
- - $ |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER |
Savings: $6,857 Cost: $7,990 |
- | - | - | - | $4,943 | 132,000 | - | - | $(-396) | - | - | - | - | - | $2,310 | - | - | - |
- - kWh |
- - kW-months/year |
$4,943 132,000 lb |
- - lb |
$(-396) - $ |
- - $ |
- - $ |
$2,310 - $ |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK |
Savings: $115,785 Cost: $151,000 |
- | - | $137 | 20 | - | - | - | - | $32,448 | - | - | - | - | - | - | - | $83,200 | - |
- - kWh |
$137 20 kW-months/year |
- - lb |
- - lb |
$32,448 - $ |
- - $ |
- - $ |
- - $ |
$83,200 - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 4.121 MAINTAIN CLEAN CONDITIONS BEFORE PAINTING |
Savings: $50,000 Cost: $47,669 |
- | - | - | - | - | - | - | - | - | - | - | - | $50,000 | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - lb |
- - lb |
- - $ |
- - $ |
$50,000 - $ |
- - $ |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $246,905 Cost: $213,899 |
$2,785 | 106,682 | $2,881 | 430 | $4,943 | 132,000 | $321 | 20 | $32,052 | - | $68,413 | - | $50,000 | - | $2,310 | - | $83,200 | - | $2,785 106,682 kWh |
$2,881 430 kW-months/year |
$4,943 132,000 lb |
$321 20 lb |
$32,052 - $ |
$68,413 - $ |
$50,000 - $ |
$2,310 - $ |
$83,200 - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $11,601 Cost: $12,531 |
$2,225 | 85,287 | $2,519 | 376 | $4,943 | 132,000 | - | - | $(-396) | - | - | - | - | - | $2,310 | - | - | - | $2,225 85,287 kWh |
$2,519 376 kW-months/year |
$4,943 132,000 lb |
- - lb |
$(-396) - $ |
- - $ |
- - $ |
$2,310 - $ |
- - % |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | lb | $ | lb | $ | $ | $ | $ | $ | $ | $ | $ | $ | % | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Solid Waste (non-haz) | Solid Waste (haz) | Personnel Changes | Ancillary Material Cost | One-time Revenue or Avoided Cost | By-product Production | Increase in Production | Electricity Usage | Electricity Demand | Solid Waste (non-haz) | Solid Waste (haz) | Personnel Changes | Ancillary Material Cost | One-time Revenue or Avoided Cost | By-product Production | Increase in Production | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||