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IAC Assessment: IA0211
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IAC Assessment: IA0211
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Iowa State University
Assessment Year 1998
Principal Product machining services
NAICS n/a
SIC 3599 - Industrial Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 340
Plant Area (Sq.Ft.) 147,000
Annual Production 360,000 Pieces
Production Hrs. Annual 8,736
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $260,651 6,703,107 kWh $0.04
Electricity Demand $77,810 14,376 kW-months/year $5.41
Natural Gas $36,814 7,985 MMBtu $4.61
TOTAL ENERGY COSTS $395,510
RECOMMENDED SAVINGS* $135,204 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $106,807
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$19,647
Cost:
$53,193
$15,790 408,265 $3,857 722 - - - - - - - - - - $15,790
408,265
kWh
$3,857
722
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,579
Cost:
$1,064
$2,579 66,823 - - - - - - - - - - - - $2,579
66,823
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,935
Cost:
$700
$1,551 40,152 $384 72 - - - - - - - - - - $1,551
40,152
kWh
$384
72
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
04: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$20,305
Cost:
$2,250
- - - - - - $5,005 1,216 - - - - $15,300 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$5,005
1,216
gal
-
-
lb
-
-
$
$15,300
-
$
05: 3.7198 REDUCE / ELIMINATE USE OF DISPOSABLE PRODUCT Savings:
$8,750
Cost:
$1,448
- - - - - - - - $6,006 1,414 - - $2,744 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$6,006
1,414
lb
-
-
$
$2,744
-
$
06: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$57,028
Cost:
$800
$80,222 2,073,564 $19,349 3,624 $(-42,543) (-9,433) - - - - - - - - $80,222
2,073,564
kWh
$19,349
3,624
kW-months/year
$(-42,543)
(-9,433)
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
07: 4.322 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$24,960
Cost:
$25,440
- - - - - - - - - - $24,960 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$24,960
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$135,204
Cost:
$84,895
$100,142 2,588,804 $23,590 4,418 $(-42,543) (-9,433) $5,005 1,216 $6,006 1,414 $24,960 - $18,044 - $100,142
2,588,804
kWh
$23,590
4,418
kW-months/year
$(-42,543)
(-9,433)
MMBtu
$5,005
1,216
gal
$6,006
1,414
lb
$24,960
-
$
$18,044
-
$
TOTAL IMPLEMENTED Savings:
$106,807
Cost:
$30,254
$84,352 2,180,539 $19,733 3,696 $(-42,543) (-9,433) $5,005 1,216 - - $24,960 - $15,300 - $84,352
2,180,539
kWh
$19,733
3,696
kW-months/year
$(-42,543)
(-9,433)
MMBtu
$5,005
1,216
gal
-
-
lb
$24,960
-
$
$15,300
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (haz) Personnel Changes Ancillary Material Cost