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IAC Assessment: IA0214
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IAC Assessment: IA0214
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IAC Center Iowa State University
Assessment Year 1999
Principal Product washing machine transmissions
NAICS n/a
SIC 3633 - Household Laundry Equipment
Sales $10,000,000-$50,000,000
# of Employees 170
Plant Area (Sq.Ft.) 75,000
Annual Production 950,000 Pieces
Production Hrs. Annual 6,240
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $131,980 5,129,250 kWh $0.03
Electricity Demand $193,716 14,256 kW-months/year $13.59
Natural Gas $35,638 8,070 MMBtu $4.42
TOTAL ENERGY COSTS $420,353
RECOMMENDED SAVINGS* $301,349 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $107,337
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Water Disposal Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ Tgal $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,846
Cost:
$13,626
$4,163 162,075 $4,683 347 - - - - - - $4,163
162,075
kWh
$4,683
347
kW-months/year
-
-
Tgal
-
-
$
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,935
Cost:
$579
$1,460 56,858 $1,475 109 - - - - - - $1,460
56,858
kWh
$1,475
109
kW-months/year
-
-
Tgal
-
-
$
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$708
Cost:
$1,264
$708 27,550 - - - - - - - - $708
27,550
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$742
Cost:
$764
$369 14,361 $373 28 - - - - - - $369
14,361
kWh
$373
28
kW-months/year
-
-
Tgal
-
-
$
-
-
$
05: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$14,369
Cost:
$4,297
$(-144) (-5,569) $(-121) (-9) $17,134 6,965,211 $(-2,500) - - - $(-144)
(-5,569)
kWh
$(-121)
(-9)
kW-months/year
$17,134
6,965,211
Tgal
$(-2,500)
-
$
-
-
$
06: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$176,000
Cost:
$575,000
- - - - - - $176,000 - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$176,000
-
$
-
-
$
07: 3.1161 ELIMINATE/REDUCE AN OPERATION Savings:
$97,749
Cost:
$800
- - - - - - $38,184 - $59,565 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$38,184
-
$
$59,565
-
$
TOTAL RECOMMENDED Savings:
$301,349
Cost:
$596,330
$6,556 255,275 $6,410 475 $17,134 6,965,211 $211,684 - $59,565 - $6,556
255,275
kWh
$6,410
475
kW-months/year
$17,134
6,965,211
Tgal
$211,684
-
$
$59,565
-
$
TOTAL IMPLEMENTED Savings:
$107,337
Cost:
$15,190
$4,532 176,436 $5,056 375 - - $38,184 - $59,565 - $4,532
176,436
kWh
$5,056
375
kW-months/year
-
-
Tgal
$38,184
-
$
$59,565
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ $ $ $
Electricity Usage Electricity Demand Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Water Disposal Personnel Changes Ancillary Material Cost