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IAC Assessment: IA0216
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IAC Assessment: IA0216
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IAC Center Iowa State University
Assessment Year 1999
Principal Product custom printed business forms
NAICS n/a
SIC 2761 - Manifold Business Forms
Sales $50,000,000-$100,000,000
# of Employees 350
Plant Area (Sq.Ft.) 158,000
Annual Production 33,000,000 Pounds
Production Hrs. Annual 8,736
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $276,845 8,217,761 kWh $0.03
Electricity Demand $131,380 16,368 kW-months/year $8.03
Natural Gas $37,715 9,192 MMBtu $4.10
TOTAL ENERGY COSTS $462,004
RECOMMENDED SAVINGS* $240,725 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $233,153
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Other Liquid (haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ gal $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,823
Cost:
$236
$2,128 63,306 $695 88 - - - - - - $2,128
63,306
kWh
$695
88
kW-months/year
-
-
gal
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,677
Cost:
$6,766
$4,286 127,491 $1,391 175 - - - - - - $4,286
127,491
kWh
$1,391
175
kW-months/year
-
-
gal
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,089
Cost:
$50
$822 24,619 $267 34 - - - - - - $822
24,619
kWh
$267
34
kW-months/year
-
-
gal
-
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$657
Cost:
$399
$657 19,637 - - - - - - - - $657
19,637
kWh
-
-
kW-months/year
-
-
gal
-
-
$
-
-
$
05: 3.8142 DISTILL CONTAMINATED SOLVENTS FOR REUSE Savings:
$5,826
Cost:
$7,750
- - $(-526) (-60) $7,949 1,091 $(-1,176) - $(-421) - -
-
kWh
$(-526)
(-60)
kW-months/year
$7,949
1,091
gal
$(-1,176)
-
$
$(-421)
-
$
06: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$209,151
Cost:
$182,650
$(-387) (-11,430) $(-126) (-16) - - $209,664 - - - $(-387)
(-11,430)
kWh
$(-126)
(-16)
kW-months/year
-
-
gal
$209,664
-
$
-
-
$
07: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$15,502
Cost:
$265
- - - - - - - - $15,502 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
$
$15,502
-
$
TOTAL RECOMMENDED Savings:
$240,725
Cost:
$198,116
$7,506 223,623 $1,701 221 $7,949 1,091 $208,488 - $15,081 - $7,506
223,623
kWh
$1,701
221
kW-months/year
$7,949
1,091
gal
$208,488
-
$
$15,081
-
$
TOTAL IMPLEMENTED Savings:
$233,153
Cost:
$189,917
$6,027 179,367 $1,960 247 - - $209,664 - $15,502 - $6,027
179,367
kWh
$1,960
247
kW-months/year
-
-
gal
$209,664
-
$
$15,502
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ $ $ $
Electricity Usage Electricity Demand Other Liquid (haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Other Liquid (haz) Personnel Changes Ancillary Material Cost