Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Iowa State University |
|---|---|
| Assessment Year | 1999 |
| Principal Product | vinyl siding and window profiles |
| NAICS | n/a |
| SIC | 3089 - Plastics Products, Nec |
| Sales | $100,000,000-$500,000,000 |
| # of Employees | 200 |
| Plant Area (Sq.Ft.) | 250,000 |
| Annual Production | 80,000,000 Pounds |
| Production Hrs. Annual | 8,016 |
| Location (State) | IA |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $420,942 | 18,619,871 | kWh | $0.02 |
| Electricity Demand | $167,921 | 31,788 | kW-months/year | $5.28 |
| Natural Gas | $31,620 | 6,490 | MMBtu | $4.87 |
| TOTAL ENERGY COSTS | $620,483 | |||
| RECOMMENDED SAVINGS* | $401,761 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | - | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Personnel Changes | Ancillary Material Cost | Water Consumption | Electricity Usage | Electricity Demand | Personnel Changes | Ancillary Material Cost | Water Consumption | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | $ | $ | $ | $ | Tgal | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME |
Savings: $9,876 Cost: $1,788 |
$9,876 | 436,987 | - | - | - | - | - | - | - | - |
$9,876 436,987 kWh |
- - kW-months/year |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $2,956 Cost: $195 |
$2,207 | 97,597 | $749 | 146 | - | - | - | - | - | - |
$2,207 97,597 kWh |
$749 146 kW-months/year |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $5,239 Cost: - |
$3,913 | 173,212 | $1,326 | 259 | - | - | - | - | - | - |
$3,913 173,212 kWh |
$1,326 259 kW-months/year |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $1,916 Cost: $25 |
$1,431 | 63,306 | $485 | 95 | - | - | - | - | - | - |
$1,431 63,306 kWh |
$485 95 kW-months/year |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $1,383 Cost: $5,695 |
$910 | 40,152 | $473 | 92 | - | - | - | - | - | - |
$910 40,152 kWh |
$473 92 kW-months/year |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $1,373 Cost: $246 |
$1,023 | 45,428 | $350 | 68 | - | - | - | - | - | - |
$1,023 45,428 kWh |
$350 68 kW-months/year |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.7135 INSTALL OCCUPANCY SENSORS |
Savings: $237 Cost: $1,197 |
$237 | 10,551 | - | - | - | - | - | - | - | - |
$237 10,551 kWh |
- - kW-months/year |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 3.4151 MINIMIZE WATER USAGE |
Savings: $95,331 Cost: $50 |
- | - | - | - | - | - | - | - | $95,331 | - |
- - kWh |
- - kW-months/year |
- - $ |
- - $ |
$95,331 - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT |
Savings: $254,475 Cost: $511,800 |
- | - | - | - | $254,475 | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$254,475 - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 4.1310 MODIFY PROCESS TO REDUCE MATERIAL USE/COST |
Savings: $28,975 Cost: $132 |
- | - | - | - | - | - | $28,975 | - | - | - |
- - kWh |
- - kW-months/year |
- - $ |
$28,975 - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $401,761 Cost: $521,128 |
$19,597 | 867,233 | $3,383 | 660 | $254,475 | - | $28,975 | - | $95,331 | - | $19,597 867,233 kWh |
$3,383 660 kW-months/year |
$254,475 - $ |
$28,975 - $ |
$95,331 - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: - Cost: - |
- | - | - | - | - | - | - | - | - | - | - - kWh |
- - kW-months/year |
- - $ |
- - $ |
- - Tgal |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | $ | $ | $ | $ | Tgal | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Personnel Changes | Ancillary Material Cost | Water Consumption | Electricity Usage | Electricity Demand | Personnel Changes | Ancillary Material Cost | Water Consumption | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||