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IAC Assessment: IA0223
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IAC Assessment: IA0223
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IAC Center Iowa State University
Assessment Year 1999
Principal Product vending machines
NAICS n/a
SIC 3581 - Automatic Vending Machines
Sales $50,000,000-$100,000,000
# of Employees 425
Plant Area (Sq.Ft.) 375,000
Annual Production 30,000 Pieces
Production Hrs. Annual 7,056
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $108,409 4,087,339 kWh $0.03
Electricity Demand $79,016 11,352 kW-months/year $6.96
Natural Gas $106,250 21,802 MMBtu $4.87
TOTAL ENERGY COSTS $311,099
RECOMMENDED SAVINGS* $146,692 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$9,307
Cost:
$2,670
$(-55) (-1,465) - - $9,362 3,657 - - - - - - $(-55)
(-1,465)
kWh
-
-
kW-months/year
$9,362
3,657
MMBtu
-
-
lb
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,129
Cost:
$275
$1,319 50,410 $810 86 - - - - - - - - $1,319
50,410
kWh
$810
86
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,841
Cost:
-
$671 25,791 $1,170 125 - - - - - - - - $671
25,791
kWh
$1,170
125
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,282
Cost:
$653
$797 30,481 $485 53 - - - - - - - - $797
30,481
kWh
$485
53
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$741
Cost:
$50
$460 17,585 $281 30 - - - - - - - - $460
17,585
kWh
$281
30
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$144
Cost:
$732
$144 5,569 - - - - - - - - - - $144
5,569
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
07: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$17,424
Cost:
$7,400
- - - - - - $17,424 588,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$17,424
588,000
lb
-
-
$
-
-
$
08: 4.3220 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$70,029
Cost:
$25,372
- - - - - - - - $70,029 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$70,029
-
$
-
-
$
09: 4.5140 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$40,016
Cost:
$218
- - - - - - - - $40,016 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$40,016
-
$
-
-
$
10: 4.2110 CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE Savings:
$3,779
Cost:
$1,400
- - - - - - - - - - $3,779 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$3,779
-
$
TOTAL RECOMMENDED Savings:
$146,692
Cost:
$38,770
$3,336 128,371 $2,746 294 $9,362 3,657 $17,424 588,000 $110,045 - $3,779 - $3,336
128,371
kWh
$2,746
294
kW-months/year
$9,362
3,657
MMBtu
$17,424
588,000
lb
$110,045
-
$
$3,779
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost