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IAC Assessment: IA0225
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IAC Assessment: IA0225
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IAC Center Iowa State University
Assessment Year 1999
Principal Product Windows and Doors
NAICS n/a
SIC 2431 - Millwork
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 100,000
Annual Production 85,000 Pieces
Production Hrs. Annual 2,730
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $21,635 661,782 kWh $0.03
Electricity Demand $19,322 2,460 kW-months/year $7.85
Natural Gas $13,740 2,569 MMBtu $5.35
TOTAL ENERGY COSTS $54,697
RECOMMENDED SAVINGS* $70,226 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,829
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Electricity Usage Electricity Demand Personnel Changes
$ kWh $ kW-months/year $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,393
Cost:
$381
$2,146 65,651 $2,247 288 - - $2,146
65,651
kWh
$2,247
288
kW-months/year
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,198
Cost:
$9,000
$1,046 30,481 $1,152 175 - - $1,046
30,481
kWh
$1,152
175
kW-months/year
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$988
Cost:
-
$482 14,654 $506 65 - - $482
14,654
kWh
$506
65
kW-months/year
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$265
Cost:
$189
$126 3,810 $139 19 - - $126
3,810
kWh
$139
19
kW-months/year
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$189
Cost:
$798
$189 5,569 - - - - $189
5,569
kWh
-
-
kW-months/year
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$183
Cost:
$13
$89 2,638 $94 12 - - $89
2,638
kWh
$94
12
kW-months/year
-
-
$
07: 4.5150 INSTALL SHELVES / RACKS TO UTILIZE UNUSED SPACE Savings:
$55,120
Cost:
$2,500
- - - - $55,120 - -
-
kWh
-
-
kW-months/year
$55,120
-
$
08: 4.3220 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$6,890
Cost:
$12,000
- - - - $6,890 - -
-
kWh
-
-
kW-months/year
$6,890
-
$
TOTAL RECOMMENDED Savings:
$70,226
Cost:
$24,881
$4,078 122,803 $4,138 559 $62,010 - $4,078
122,803
kWh
$4,138
559
kW-months/year
$62,010
-
$
TOTAL IMPLEMENTED Savings:
$5,829
Cost:
$583
$2,843 86,753 $2,986 384 - - $2,843
86,753
kWh
$2,986
384
kW-months/year
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Personnel Changes Electricity Usage Electricity Demand Personnel Changes