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IAC Assessment: IA0229
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IAC Assessment: IA0229
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IAC Center Iowa State University
Assessment Year 1999
Principal Product Aerial Boom Lifts
NAICS n/a
SIC 3531 - Construction Machinery
Sales $10,000,000-$50,000,000
# of Employees 275
Plant Area (Sq.Ft.) 221,000
Annual Production 960 Pieces
Production Hrs. Annual 6,000
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $87,278 3,387,456 kWh $0.03
Electricity Demand $27,130 9,036 kW-months/year $3.00
Natural Gas $78,154 16,404 MMBtu $4.76
TOTAL ENERGY COSTS $208,171
RECOMMENDED SAVINGS* $569,360 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,046
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Gaseous Waste Personnel Changes Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Gaseous Waste Personnel Changes
$ kWh $ kW-months/year $ gal $ lb $ lb $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,090
Cost:
$294
$877 34,877 $213 79 - - - - - - - - $877
34,877
kWh
$213
79
kW-months/year
-
-
gal
-
-
lb
-
-
lb
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$360
Cost:
$30
$299 11,723 $61 23 - - - - - - - - $299
11,723
kWh
$61
23
kW-months/year
-
-
gal
-
-
lb
-
-
lb
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,122
Cost:
-
$5,079 201,641 $1,043 388 - - - - - - - - $5,079
201,641
kWh
$1,043
388
kW-months/year
-
-
gal
-
-
lb
-
-
lb
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$399
Cost:
$1,324
$331 13,189 $68 25 - - - - - - - - $331
13,189
kWh
$68
25
kW-months/year
-
-
gal
-
-
lb
-
-
lb
-
-
$
05: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$540,000
Cost:
$1,501,800
- - - - - - - - - - $540,000 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
lb
$540,000
-
$
06: 3.3113 USE OTHER METHODS FOR NEUTRALIZATION Savings:
$12,382
Cost:
$7,990
$(-56) (-2,345) $(-161) (-60) $12,599 1,760 - - - - - - $(-56)
(-2,345)
kWh
$(-161)
(-60)
kW-months/year
$12,599
1,760
gal
-
-
lb
-
-
lb
-
-
$
07: 3.3128 UTILIZE OTHER METHODS TO REMOVE CONTAMINANTS Savings:
$4,907
Cost:
$200
- - - - - - $4,907 175 - - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$4,907
175
lb
-
-
lb
-
-
$
08: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$3,144
Cost:
$7,480
- - - - - - $3,144 48,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$3,144
48,000
lb
-
-
lb
-
-
$
09: 3.7312 IMPLEMENT A REGULAR MAINTENANCE PROGRAM TO REDUCE EMISSIONS FROM LEAKY VALVES AND PIPE FITTINGS Savings:
$956
Cost:
$143
- - - - - - - - $956 3,470 - - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
$956
3,470
lb
-
-
$
TOTAL RECOMMENDED Savings:
$569,360
Cost:
$1,519,261
$6,530 259,085 $1,224 455 $12,599 1,760 $8,051 48,175 $956 3,470 $540,000 - $6,530
259,085
kWh
$1,224
455
kW-months/year
$12,599
1,760
gal
$8,051
48,175
lb
$956
3,470
lb
$540,000
-
$
TOTAL IMPLEMENTED Savings:
$2,046
Cost:
$437
$877 34,877 $213 79 - - - - $956 3,470 - - $877
34,877
kWh
$213
79
kW-months/year
-
-
gal
-
-
lb
$956
3,470
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ lb $ lb $ $
Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Gaseous Waste Personnel Changes Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Gaseous Waste Personnel Changes