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IAC Assessment: IA0230
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IAC Assessment: IA0230
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IAC Center Iowa State University
Assessment Year 1999
Principal Product horse and livestock trailers
NAICS n/a
SIC 3799 - Transportation Equipment, Nec
Sales $10,000,000-$50,000,000
# of Employees 90
Plant Area (Sq.Ft.) 100,000
Annual Production 2,200 Pieces
Production Hrs. Annual 2,250
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $27,689 735,932 kWh $0.04
Electricity Demand $20,214 3,408 kW-months/year $5.93
Natural Gas $47,708 11,761 MMBtu $4.06
TOTAL ENERGY COSTS $99,861
RECOMMENDED SAVINGS* $29,033 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,900
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,917
Cost:
$5,903
$1,042 27,843 $875 148 - - - - - - - - $1,042
27,843
kWh
$875
148
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,526
Cost:
-
$829 21,981 $697 118 - - - - - - - - $829
21,981
kWh
$697
118
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$387
Cost:
$798
$387 10,258 - - - - - - - - - - $387
10,258
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,152
Cost:
$257
$625 16,706 $527 89 - - - - - - - - $625
16,706
kWh
$527
89
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$847
Cost:
$1,105
- - - - $847 89 - - - - - - -
-
kWh
-
-
kW-months/year
$847
89
MMBtu
-
-
lb
-
-
$
-
-
$
06: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$900
Cost:
$100
- - - - - - $900 84,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$900
84,000
lb
-
-
$
-
-
$
07: 3.5218 REUSE / RECYCLE/ SELL RUBBER PRODUCTS Savings:
$625
Cost:
$50
- - - - - - $625 25,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$625
25,000
lb
-
-
$
-
-
$
08: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$253
Cost:
$50
- - - - - - - - - - $253 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$253
-
$
09: 3.8142 DISTILL CONTAMINATED SOLVENTS FOR REUSE Savings:
$16,258
Cost:
$7,853
- - - - - - - - - - $16,258 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$16,258
-
$
10: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$3,710
Cost:
$6,923
- - - - - - - - - - $3,710 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$3,710
-
$
11: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$1,458
Cost:
$50
- - - - - - - - $2,219 - $(-761) - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$2,219
-
$
$(-761)
-
$
TOTAL RECOMMENDED Savings:
$29,033
Cost:
$23,089
$2,883 76,788 $2,099 355 $847 89 $1,525 109,000 $2,219 - $19,460 - $2,883
76,788
kWh
$2,099
355
kW-months/year
$847
89
MMBtu
$1,525
109,000
lb
$2,219
-
$
$19,460
-
$
TOTAL IMPLEMENTED Savings:
$6,900
Cost:
$7,315
$2,496 66,530 $2,099 355 $847 89 - - $2,219 - $(-761) - $2,496
66,530
kWh
$2,099
355
kW-months/year
$847
89
MMBtu
-
-
lb
$2,219
-
$
$(-761)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost