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IAC Assessment: IA0236
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IAC Assessment: IA0236
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IAC Center Iowa State University
Assessment Year 1999
Principal Product custom steel plate
NAICS n/a
SIC 3441 - Fabricated Structural Metal
Sales $50,000,000-$100,000,000
# of Employees 210
Plant Area (Sq.Ft.) 336,000
Annual Production 500 Tons
Production Hrs. Annual 4,160
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $98,717 3,869,871 kWh $0.03
Electricity Demand $86,557 12,432 kW-months/year $6.96
Natural Gas $76,992 22,355 MMBtu $3.44
TOTAL ENERGY COSTS $267,847
RECOMMENDED SAVINGS* $19,626 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Other Liquid (haz) Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ gal $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,665
Cost:
$16,153
$2,226 88,218 $2,439 350 - - - - - - $2,226
88,218
kWh
$2,439
350
kW-months/year
-
-
gal
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,409
Cost:
$1,248
$1,897 75,322 $1,512 217 - - - - - - $1,897
75,322
kWh
$1,512
217
kW-months/year
-
-
gal
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,131
Cost:
$394
$1,187 47,186 $944 136 - - - - - - $1,187
47,186
kWh
$944
136
kW-months/year
-
-
gal
-
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$455
Cost:
$200
$455 18,171 - - - - - - - - $455
18,171
kWh
-
-
kW-months/year
-
-
gal
-
-
$
-
-
$
05: 3.8143 RECYCLE CLEANING SOLVENT AND REUSE Savings:
$8,966
Cost:
$7,853
- - $(-418) (-60) $7,859 594 $(-567) - $2,092 - -
-
kWh
$(-418)
(-60)
kW-months/year
$7,859
594
gal
$(-567)
-
$
$2,092
-
$
TOTAL RECOMMENDED Savings:
$19,626
Cost:
$25,848
$5,765 228,897 $4,477 643 $7,859 594 $(-567) - $2,092 - $5,765
228,897
kWh
$4,477
643
kW-months/year
$7,859
594
gal
$(-567)
-
$
$2,092
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ $ $ $
Electricity Usage Electricity Demand Other Liquid (haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Other Liquid (haz) Personnel Changes Primary Raw Material