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IAC Assessment: IA0237
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IAC Assessment: IA0237
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IAC Center Iowa State University
Assessment Year 1999
Principal Product custom forms
NAICS n/a
SIC 2752 - Commercial Printing, Lithographic
Sales $10,000,000-$50,000,000
# of Employees 140
Plant Area (Sq.Ft.) 92,500
Annual Production 15,000,000 Pounds
Production Hrs. Annual 7,488
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $42,341 4,471,864 kWh $0.01
Electricity Demand $204,141 7,692 kW-months/year $26.54
Natural Gas $23,078 5,883 MMBtu $3.92
TOTAL ENERGY COSTS $271,240
RECOMMENDED SAVINGS* $75,725 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$6,880
Cost:
$1,142
- - - - - - $6,880 1,780 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$6,880
1,780
MMBtu
-
-
gal
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,608
Cost:
$945
$263 28,429 $1,345 47 - - - - - - - - $263
28,429
kWh
$1,345
47
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,447
Cost:
$264
$421 22,274 $1,026 36 - - - - - - - - $421
22,274
kWh
$1,026
36
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,914
Cost:
$8,729
$750 39,566 $5,164 181 - - - - - - - - $750
39,566
kWh
$5,164
181
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,891
Cost:
-
$1,437 75,615 $3,454 121 - - - - - - - - $1,437
75,615
kWh
$3,454
121
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$247
Cost:
$466
$247 12,896 - - - - - - - - - - $247
12,896
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
07: 3.8142 DISTILL CONTAMINATED SOLVENTS FOR REUSE Savings:
$7,704
Cost:
$10,300
- - - - $(-19) - - - $8,727 1,040 $(-1,004) - -
-
kWh
-
-
kW-months/year
$(-19)
-
$
-
-
MMBtu
$8,727
1,040
gal
$(-1,004)
-
$
08: 4.4440 INSTALL SYSTEM TO COLLECT SCRAP Savings:
$47,034
Cost:
$3,932
- - - - - - - - - - $47,034 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
$47,034
-
$
TOTAL RECOMMENDED Savings:
$75,725
Cost:
$25,778
$3,118 178,780 $10,989 385 $(-19) - $6,880 1,780 $8,727 1,040 $46,030 - $3,118
178,780
kWh
$10,989
385
kW-months/year
$(-19)
-
$
$6,880
1,780
MMBtu
$8,727
1,040
gal
$46,030
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Personnel Changes