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IAC Assessment: IA0239
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IAC Assessment: IA0239
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IAC Center Iowa State University
Assessment Year 2000
Principal Product cometic brushes
NAICS n/a
SIC 3991 - Brooms And Brushes
Sales $10,000,000-$50,000,000
# of Employees 125
Plant Area (Sq.Ft.) 55,000
Annual Production 727,500,000 Pieces
Production Hrs. Annual 6,240
Location (State) NE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $90,100 2,286,929 kWh $0.04
Electricity Demand $23,000 5,676 kW-months/year $4.05
Natural Gas $27,900 8,152 MMBtu $3.42
TOTAL ENERGY COSTS $147,632
RECOMMENDED SAVINGS* $209,166 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,334
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$364
Cost:
-
$106 2,345 $258 64 - - - - - - - - $106
2,345
kWh
$258
64
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$59
Cost:
$783
$20 293 $39 10 - - - - - - - - $20
293
kWh
$39
10
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$981
Cost:
$264
$328 7,327 $653 161 - - - - - - - - $328
7,327
kWh
$653
161
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$436
Cost:
$130
$144 3,224 $292 54 - - - - - - - - $144
3,224
kWh
$292
54
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
05: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$3,777
Cost:
$1,142
- - - - $3,777 1,191 - - - - - - -
-
kWh
-
-
kW-months/year
$3,777
1,191
MMBtu
-
-
gal
-
-
$
-
-
$
06: 3.8142 DISTILL CONTAMINATED SOLVENTS FOR REUSE Savings:
$2,140
Cost:
$9,600
- - - - - - $2,140 832 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,140
832
gal
-
-
$
-
-
$
07: 2.8122 USE UTILITY CONTROLLED POWER MANAGEMENT Savings:
$7,353
Cost:
$125
- - - - - - - - - - $7,353 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
$7,353
-
$
08: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$187,200
Cost:
$234,048
- - - - - - - - $187,200 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$187,200
-
$
-
-
$
09: 4.2310 PURCHASE EQUIPMENT INSTEAD OF LEASING Savings:
$6,856
Cost:
$7,990
- - - - - - - - - - $6,856 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
$6,856
-
$
TOTAL RECOMMENDED Savings:
$209,166
Cost:
$254,082
$598 13,189 $1,242 289 $3,777 1,191 $2,140 832 $187,200 - $14,209 - $598
13,189
kWh
$1,242
289
kW-months/year
$3,777
1,191
MMBtu
$2,140
832
gal
$187,200
-
$
$14,209
-
$
TOTAL IMPLEMENTED Savings:
$8,334
Cost:
$389
$328 7,327 $653 161 - - - - - - $7,353 - $328
7,327
kWh
$653
161
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
$7,353
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes