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IAC Assessment: IA0244
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IAC Assessment: IA0244
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IAC Center Iowa State University
Assessment Year 2000
Principal Product Fuel Injection Nozzles
NAICS n/a
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 126
Plant Area (Sq.Ft.) 150,000
Annual Production 416,250 Pieces
Production Hrs. Annual 7,200
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $73,619 2,271,981 kWh $0.03
Electricity Demand $16,135 4,788 kW-months/year $3.37
Natural Gas $2,094 424 MMBtu $4.94
TOTAL ENERGY COSTS $110,836
RECOMMENDED SAVINGS* $15,260 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,187
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Ancillary Material Cost
$ kWh $ kW-months/year $ Tgal $ gal $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$500
Cost:
$58
$315 14,361 $185 23 - - - - - - $315
14,361
kWh
$185
23
kW-months/year
-
-
Tgal
-
-
gal
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$478
Cost:
$164
$307 13,775 $171 23 - - - - - - $307
13,775
kWh
$171
23
kW-months/year
-
-
Tgal
-
-
gal
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$128
Cost:
$137
$79 3,517 $49 6 - - - - - - $79
3,517
kWh
$49
6
kW-months/year
-
-
Tgal
-
-
gal
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,657
Cost:
-
$1,042 47,186 $615 76 - - - - - - $1,042
47,186
kWh
$615
76
kW-months/year
-
-
Tgal
-
-
gal
-
-
$
05: 3.8142 DISTILL CONTAMINATED SOLVENTS FOR REUSE Savings:
$7,765
Cost:
$16,000
$(-32) (-1,465) $(-68) (-8) - - $7,865 3,960 - - $(-32)
(-1,465)
kWh
$(-68)
(-8)
kW-months/year
-
-
Tgal
$7,865
3,960
gal
-
-
$
06: 3.4151 MINIMIZE WATER USAGE Savings:
$4,559
Cost:
$9,800
- - - - $4,559 3,039 - - - - -
-
kWh
-
-
kW-months/year
$4,559
3,039
Tgal
-
-
gal
-
-
$
07: 3.4151 MINIMIZE WATER USAGE Savings:
$173
Cost:
$72
- - - - - - - - $173 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
$173
-
$
TOTAL RECOMMENDED Savings:
$15,260
Cost:
$26,231
$1,711 77,374 $952 120 $4,559 3,039 $7,865 3,960 $173 - $1,711
77,374
kWh
$952
120
kW-months/year
$4,559
3,039
Tgal
$7,865
3,960
gal
$173
-
$
TOTAL IMPLEMENTED Savings:
$5,187
Cost:
$9,995
$394 17,878 $234 29 $4,559 3,039 - - - - $394
17,878
kWh
$234
29
kW-months/year
$4,559
3,039
Tgal
-
-
gal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ gal $ $
Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Ancillary Material Cost