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IAC Assessment: IA0247
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IAC Assessment: IA0247
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IAC Center Iowa State University
Assessment Year 2000
Principal Product precast concrete forms
NAICS n/a
SIC 3272 - Concrete Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 260
Plant Area (Sq.Ft.) 2,178,000
Annual Production 60,000 Units
Production Hrs. Annual 3,900
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $48,081 1,598,769 kWh $0.03
Electricity Demand $26,031 5,412 kW-months/year $4.81
Natural Gas $90,677 18,374 MMBtu $4.94
TOTAL ENERGY COSTS $167,946
RECOMMENDED SAVINGS* $13,409 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,400
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Ancillary Material Cost By-product Production Electricity Usage Electricity Demand Ancillary Material Cost By-product Production
$ kWh $ kW-months/year $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,095
Cost:
$734
$6,125 199,590 $2,970 614 - - - - $6,125
199,590
kWh
$2,970
614
kW-months/year
-
-
$
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$585
Cost:
$200
$393 12,896 $192 41 - - - - $393
12,896
kWh
$192
41
kW-months/year
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$943
Cost:
$75
$635 20,809 $308 64 - - - - $635
20,809
kWh
$308
64
kW-months/year
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,065
Cost:
$2,565
$647 21,102 $418 86 - - - - $647
21,102
kWh
$418
86
kW-months/year
-
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$567
Cost:
$1,670
$567 18,464 - - - - - - $567
18,464
kWh
-
-
kW-months/year
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$434
Cost:
-
$419 13,775 $203 42 $(-188) - - - $419
13,775
kWh
$203
42
kW-months/year
$(-188)
-
$
-
-
$
07: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$720
Cost:
-
- - - - - - $720 - -
-
kWh
-
-
kW-months/year
-
-
$
$720
-
$
TOTAL RECOMMENDED Savings:
$13,409
Cost:
$5,244
$8,786 286,636 $4,091 847 $(-188) - $720 - $8,786
286,636
kWh
$4,091
847
kW-months/year
$(-188)
-
$
$720
-
$
TOTAL IMPLEMENTED Savings:
$10,400
Cost:
$934
$6,518 212,486 $3,162 655 - - $720 - $6,518
212,486
kWh
$3,162
655
kW-months/year
-
-
$
$720
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Ancillary Material Cost By-product Production Electricity Usage Electricity Demand Ancillary Material Cost By-product Production