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IAC Assessment: IA0253
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IAC Assessment: IA0253
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IAC Center Iowa State University
Assessment Year 2000
Principal Product steel agricultural tillage tools
NAICS n/a
SIC 3523 - Farm Machinery And Equipment
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 144,000
Annual Production 10,000 Tons
Production Hrs. Annual 3,600
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $71,955 2,942,556 kWh $0.02
Electricity Demand $127,083 9,708 kW-months/year $13.09
Natural Gas $134,287 58,196 MMBtu $2.31
TOTAL ENERGY COSTS $333,325
RECOMMENDED SAVINGS* $99,546 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,005
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $ $ $
01: 4.431 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$47,476
Cost:
-
- - - - $47,476 - - - - - -
-
kWh
-
-
kW-months/year
$47,476
-
$
-
-
$
-
-
$
02: 4.514 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$12,000
Cost:
$14,500
- - - - - - $12,000 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$12,000
-
$
-
-
$
03: 4.322 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$33,000
Cost:
$20,000
- - - - $33,000 - - - - - -
-
kWh
-
-
kW-months/year
$33,000
-
$
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,349
Cost:
-
$1,220 48,652 $2,129 162 - - - - - - $1,220
48,652
kWh
$2,129
162
kW-months/year
-
-
$
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,005
Cost:
$158
$728 29,015 $1,277 97 - - - - - - $728
29,015
kWh
$1,277
97
kW-months/year
-
-
$
-
-
$
-
-
$
06: 4.211 CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE Savings:
$1,716
Cost:
$6
- - - - - - - - $1,716 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$1,716
-
$
TOTAL RECOMMENDED Savings:
$99,546
Cost:
$34,664
$1,948 77,667 $3,406 259 $80,476 - $12,000 - $1,716 - $1,948
77,667
kWh
$3,406
259
kW-months/year
$80,476
-
$
$12,000
-
$
$1,716
-
$
TOTAL IMPLEMENTED Savings:
$14,005
Cost:
$14,658
$728 29,015 $1,277 97 - - $12,000 - - - $728
29,015
kWh
$1,277
97
kW-months/year
-
-
$
$12,000
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost