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IAC Assessment: IA0254
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IAC Assessment: IA0254
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IAC Center Iowa State University
Assessment Year 2000
Principal Product plastic sheets and bags
NAICS n/a
SIC 3081 - Unsupported Plastics Film & Sheet
Sales $50,000,000-$100,000,000
# of Employees 230
Plant Area (Sq.Ft.) 205,000
Annual Production 50,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $558,477 24,799,238 kWh $0.02
Electricity Demand $426,229 41,484 kW-months/year $10.27
Natural Gas $164,501 55,345 MMBtu $2.97
TOTAL ENERGY COSTS $1,170,403
RECOMMENDED SAVINGS* $52,785 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,605
Cost:
$18,341
$3,262 145,076 $3,343 266 - - - - $3,262
145,076
kWh
$3,343
266
kW-months/year
-
-
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,391
Cost:
-
$2,457 109,320 $1,934 154 - - - - $2,457
109,320
kWh
$1,934
154
kW-months/year
-
-
MMBtu
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$146
Cost:
$665
$146 6,448 - - - - - - $146
6,448
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,021
Cost:
$163
$1,714 76,202 $1,307 104 - - - - $1,714
76,202
kWh
$1,307
104
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,385
Cost:
$170
$1,285 57,151 $1,100 79 - - - - $1,285
57,151
kWh
$1,100
79
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$977
Cost:
$32
$550 24,326 $427 34 - - - - $550
24,326
kWh
$427
34
kW-months/year
-
-
MMBtu
-
-
$
07: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$316
Cost:
$78
- - - - $316 109 - - -
-
kWh
-
-
kW-months/year
$316
109
MMBtu
-
-
$
08: 4.3220 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$34,944
Cost:
$38,000
- - - - - - $34,944 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$34,944
-
$
TOTAL RECOMMENDED Savings:
$52,785
Cost:
$57,449
$9,414 418,523 $8,111 637 $316 109 $34,944 - $9,414
418,523
kWh
$8,111
637
kW-months/year
$316
109
MMBtu
$34,944
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes