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IAC Assessment: IA0261
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IAC Assessment: IA0261
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IAC Center Iowa State University
Assessment Year 2000
Principal Product livestock food supplements
NAICS n/a
SIC 2899 - Chemical Preparations, Nec
Sales $50,000,000-$100,000,000
# of Employees 150
Plant Area (Sq.Ft.) 180,000
Annual Production 45,000 Tons
Production Hrs. Annual 8,736
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $136,931 3,644,197 kWh $0.04
Electricity Demand $42,359 7,188 kW-months/year $5.89
Natural Gas $20,985 4,099 MMBtu $5.12
TOTAL ENERGY COSTS $202,342
RECOMMENDED SAVINGS* $406,159 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,467
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ Tgal
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,574
Cost:
$8,062
$2,751 106,682 $1,823 164 - - - - - - - - - - $2,751
106,682
kWh
$1,823
164
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,401
Cost:
$144
$879 33,998 $522 47 - - - - - - - - - - $879
33,998
kWh
$522
47
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,260
Cost:
-
$793 30,774 $467 42 - - - - - - - - - - $793
30,774
kWh
$467
42
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$670
Cost:
$665
$670 25,791 - - - - - - - - - - - - $670
25,791
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,240
Cost:
$2,514
- - - - $2,240 460 - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,240
460
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$880
Cost:
$163
$558 21,688 $322 30 - - - - - - - - - - $558
21,688
kWh
$322
30
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$358
Cost:
$25
$225 8,792 $133 12 - - - - - - - - - - $225
8,792
kWh
$133
12
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
08: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$4,942
Cost:
$4,463
- - - - $3,161 649 $879 441,210 - - - - $902 - -
-
kWh
-
-
kW-months/year
$3,161
649
MMBtu
$879
441,210
Tgal
-
-
$
-
-
$
$902
-
Tgal
09: 3.3128 UTILIZE OTHER METHODS TO REMOVE CONTAMINANTS Savings:
$323,237
Cost:
$750,000
$(-16,814) (-651,817) $(-9,949) (-895) - - - - - - $350,000 - - - $(-16,814)
(-651,817)
kWh
$(-9,949)
(-895)
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$350,000
-
$
-
-
Tgal
10: 3.3128 UTILIZE OTHER METHODS TO REMOVE CONTAMINANTS Savings:
$43,847
Cost:
$35,000
$(-353) (-13,482) - - - - - - $13,000 - $31,200 - - - $(-353)
(-13,482)
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$13,000
-
$
$31,200
-
$
-
-
Tgal
11: 4.3220 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$22,750
Cost:
$50,000
- - - - - - - - $22,750 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$22,750
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$406,159
Cost:
$851,036
$(-11,291) (-437,574) $(-6,682) (-600) $5,401 1,109 $879 441,210 $35,750 - $381,200 - $902 - $(-11,291)
(-437,574)
kWh
$(-6,682)
(-600)
kW-months/year
$5,401
1,109
MMBtu
$879
441,210
Tgal
$35,750
-
$
$381,200
-
$
$902
-
Tgal
TOTAL IMPLEMENTED Savings:
$12,467
Cost:
$13,497
$4,858 188,159 $2,667 241 $3,161 649 $879 441,210 - - - - $902 - $4,858
188,159
kWh
$2,667
241
kW-months/year
$3,161
649
MMBtu
$879
441,210
Tgal
-
-
$
-
-
$
$902
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Water Consumption