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IAC Assessment: IA0265
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IAC Assessment: IA0265
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IAC Center Iowa State University
Assessment Year 2001
Principal Product vinyl windows
NAICS n/a
SIC 2431 - Millwork
Sales $10,000,000-$50,000,000
# of Employees 180
Plant Area (Sq.Ft.) 175,000
Annual Production 450,000 Pieces
Production Hrs. Annual 5,120
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $52,548 2,264,094 kWh $0.02
Electricity Demand $35,169 5,940 kW-months/year $5.92
Natural Gas $27,822 4,728 MMBtu $5.88
TOTAL ENERGY COSTS $121,042
RECOMMENDED SAVINGS* $135,527 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $36,188
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ lb $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,585
Cost:
$989
$4,150 179,634 $2,435 415 - - - - - - $4,150
179,634
kWh
$2,435
415
kW-months/year
-
-
lb
-
-
$
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$512
Cost:
$116
$348 15,051 $164 28 - - - - - - $348
15,051
kWh
$164
28
kW-months/year
-
-
lb
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,284
Cost:
$887
$1,439 62,280 $845 144 - - - - - - $1,439
62,280
kWh
$845
144
kW-months/year
-
-
lb
-
-
$
-
-
$
04: 3.5215 AVOID CONTAMINATION OF END PIECES AND REUSE AS FEED STOCK Savings:
$18,000
Cost:
$22,100
- - - - $18,000 922,000 - - - - -
-
kWh
-
-
kW-months/year
$18,000
922,000
lb
-
-
$
-
-
$
05: 4.4230 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$96,543
Cost:
$50,000
- - - - - - $94,043 - $2,500 - -
-
kWh
-
-
kW-months/year
-
-
lb
$94,043
-
$
$2,500
-
$
06: 4.3220 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$11,603
Cost:
$1,088
- - - - - - $11,603 - - - -
-
kWh
-
-
kW-months/year
-
-
lb
$11,603
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$135,527
Cost:
$75,180
$5,937 256,965 $3,444 587 $18,000 922,000 $105,646 - $2,500 - $5,937
256,965
kWh
$3,444
587
kW-months/year
$18,000
922,000
lb
$105,646
-
$
$2,500
-
$
TOTAL IMPLEMENTED Savings:
$36,188
Cost:
$24,177
$4,150 179,634 $2,435 415 $18,000 922,000 $11,603 - - - $4,150
179,634
kWh
$2,435
415
kW-months/year
$18,000
922,000
lb
$11,603
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes