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IAC Assessment: IA0265
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IAC Assessment: IA0265
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Iowa State University
Assessment Year 2001
Principal Product vinyl windows
NAICS n/a
SIC 2431 - Millwork
Sales $10,000,000-$50,000,000
# of Employees 180
Plant Area (Sq.Ft.) 175,000
Annual Production 450,000 Pieces
Production Hrs. Annual 5,120
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $52,548 2,264,094 kWh $0.02
Electricity Demand $35,169 5,940 kW-months/year $5.92
Natural Gas $27,822 4,728 MMBtu $5.88
TOTAL ENERGY COSTS $121,042
RECOMMENDED SAVINGS* $135,527 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $36,188
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ lb $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,585
Cost:
$989
$4,150 179,634 $2,435 415 - - - - - - $4,150
179,634
kWh
$2,435
415
kW-months/year
-
-
lb
-
-
$
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$512
Cost:
$116
$348 15,051 $164 28 - - - - - - $348
15,051
kWh
$164
28
kW-months/year
-
-
lb
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,284
Cost:
$887
$1,439 62,280 $845 144 - - - - - - $1,439
62,280
kWh
$845
144
kW-months/year
-
-
lb
-
-
$
-
-
$
04: 3.5215 AVOID CONTAMINATION OF END PIECES AND REUSE AS FEED STOCK Savings:
$18,000
Cost:
$22,100
- - - - $18,000 922,000 - - - - -
-
kWh
-
-
kW-months/year
$18,000
922,000
lb
-
-
$
-
-
$
05: 4.423 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$96,543
Cost:
$50,000
- - - - - - $94,043 - $2,500 - -
-
kWh
-
-
kW-months/year
-
-
lb
$94,043
-
$
$2,500
-
$
06: 4.322 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$11,603
Cost:
$1,088
- - - - - - $11,603 - - - -
-
kWh
-
-
kW-months/year
-
-
lb
$11,603
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$135,527
Cost:
$75,180
$5,937 256,965 $3,444 587 $18,000 922,000 $105,646 - $2,500 - $5,937
256,965
kWh
$3,444
587
kW-months/year
$18,000
922,000
lb
$105,646
-
$
$2,500
-
$
TOTAL IMPLEMENTED Savings:
$36,188
Cost:
$24,177
$4,150 179,634 $2,435 415 $18,000 922,000 $11,603 - - - $4,150
179,634
kWh
$2,435
415
kW-months/year
$18,000
922,000
lb
$11,603
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes