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IAC Assessment: IA0267
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IAC Assessment: IA0267
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IAC Center Iowa State University
Assessment Year 2001
Principal Product plastic bottles and caps
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 105
Plant Area (Sq.Ft.) 111,000
Annual Production 9,000,000 Pounds
Production Hrs. Annual 8,520
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $220,027 9,146,000 kWh $0.02
Electricity Demand $123,404 17,424 kW-months/year $7.08
Natural Gas $9,102 1,393 MMBtu $6.53
TOTAL ENERGY COSTS $359,658
RECOMMENDED SAVINGS* $688,339 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,621
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Electricity Usage Electricity Demand Personnel Changes
$ kWh $ kW-months/year $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,910
Cost:
$120
$3,459 145,350 $1,451 205 - - $3,459
145,350
kWh
$1,451
205
kW-months/year
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,711
Cost:
$2,000
$3,317 139,371 $1,394 197 - - $3,317
139,371
kWh
$1,394
197
kW-months/year
-
-
$
03: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$4,261
Cost:
$65
$3,001 126,096 $1,260 178 - - $3,001
126,096
kWh
$1,260
178
kW-months/year
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,199
Cost:
-
$2,961 124,392 $1,238 175 - - $2,961
124,392
kWh
$1,238
175
kW-months/year
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,590
Cost:
$4,978
$833 34,980 $757 107 - - $833
34,980
kWh
$757
107
kW-months/year
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$571
Cost:
$1,397
$571 23,945 - - - - $571
23,945
kWh
-
-
kW-months/year
-
-
$
07: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$511,200
Cost:
$300,000
- - - - $511,200 - -
-
kWh
-
-
kW-months/year
$511,200
-
$
08: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$127,800
Cost:
$107,000
- - - - $127,800 - -
-
kWh
-
-
kW-months/year
$127,800
-
$
09: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$18,225
Cost:
$42,125
- - - - $18,225 - -
-
kWh
-
-
kW-months/year
$18,225
-
$
10: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$10,872
Cost:
$7,000
- - - - $10,872 - -
-
kWh
-
-
kW-months/year
$10,872
-
$
TOTAL RECOMMENDED Savings:
$688,339
Cost:
$464,685
$14,142 594,134 $6,100 862 $668,097 - $14,142
594,134
kWh
$6,100
862
kW-months/year
$668,097
-
$
TOTAL IMPLEMENTED Savings:
$9,621
Cost:
$2,120
$6,776 284,721 $2,845 402 - - $6,776
284,721
kWh
$2,845
402
kW-months/year
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Personnel Changes Electricity Usage Electricity Demand Personnel Changes