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IAC Assessment: IA0269
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IAC Assessment: IA0269
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IAC Center Iowa State University
Assessment Year 2001
Principal Product Aluminum and Brass Castings
NAICS n/a
SIC 3365 - Aluminum Foundries
Sales $10,000,000-$50,000,000
# of Employees 130
Plant Area (Sq.Ft.) 76,324
Annual Production 1,400,000 Pounds
Production Hrs. Annual 2,210
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $58,230 2,454,620 kWh $0.02
Electricity Demand $67,689 9,516 kW-months/year $7.11
Natural Gas $28,440 6,636 MMBtu $4.29
TOTAL ENERGY COSTS $157,949
RECOMMENDED SAVINGS* $102,467 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,366
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Electricity Usage Electricity Demand Personnel Changes
$ kWh $ kW-months/year $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$587
Cost:
-
$230 9,685 $357 50 - - $230
9,685
kWh
$357
50
kW-months/year
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$303
Cost:
$24
$116 4,914 $187 26 - - $116
4,914
kWh
$187
26
kW-months/year
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$118
Cost:
$165
$50 2,098 $68 10 - - $50
2,098
kWh
$68
10
kW-months/year
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$661
Cost:
$3,371
$253 10,660 $408 58 - - $253
10,660
kWh
$408
58
kW-months/year
-
-
$
05: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$100,798
Cost:
$400,189
$(-882) (-37,232) $(-1,520) (-215) $103,200 - $(-882)
(-37,232)
kWh
$(-1,520)
(-215)
kW-months/year
$103,200
-
$
TOTAL RECOMMENDED Savings:
$102,467
Cost:
$403,749
$(-233) (-9,875) $(-500) (-71) $103,200 - $(-233)
(-9,875)
kWh
$(-500)
(-71)
kW-months/year
$103,200
-
$
TOTAL IMPLEMENTED Savings:
$1,366
Cost:
$3,536
$533 22,443 $833 118 - - $533
22,443
kWh
$833
118
kW-months/year
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Personnel Changes Electricity Usage Electricity Demand Personnel Changes