Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Iowa State University |
|---|---|
| Assessment Year | 2001 |
| Principal Product | plastic parts, storage tanks, and pillboxes |
| NAICS | n/a |
| SIC | 3443 - Fabricated Plate Work (boiler Shops) |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 225 |
| Plant Area (Sq.Ft.) | 220,000 |
| Annual Production | 12,000,000 Pounds |
| Production Hrs. Annual | 6,240 |
| Location (State) | IA |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $226,160 | 5,682,618 | kWh | $0.04 |
| Electricity Demand | $46,553 | 13,596 | kW-months/year | $3.42 |
| Natural Gas | $387,371 | 73,484 | MMBtu | $5.27 |
| TOTAL ENERGY COSTS | $604,626 | |||
| RECOMMENDED SAVINGS* | $573,295 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $336,547 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (non-haz) | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (non-haz) | Personnel Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | lb | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $3,886 Cost: - |
$2,776 | 88,984 | $1,110 | 192 | - | - | - | - | - | - |
$2,776 88,984 kWh |
$1,110 192 kW-months/year |
- - MMBtu |
- - lb |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.7135 INSTALL OCCUPANCY SENSORS |
Savings: $789 Cost: $1,131 |
$789 | 25,283 | - | - | - | - | - | - | - | - |
$789 25,283 kWh |
- - kW-months/year |
- - MMBtu |
- - lb |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.7229 AIR CONDITION ONLY SPACE NECESSARY |
Savings: $1,333 Cost: $384 |
$1,021 | 32,710 | $312 | 54 | - | - | - | - | - | - |
$1,021 32,710 kWh |
$312 54 kW-months/year |
- - MMBtu |
- - lb |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $5,698 Cost: $856 |
$5,296 | 169,734 | $402 | 59 | - | - | - | - | - | - |
$5,296 169,734 kWh |
$402 59 kW-months/year |
- - MMBtu |
- - lb |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $949 Cost: $165 |
$944 | 30,247 | $5 | 42 | - | - | - | - | - | - |
$944 30,247 kWh |
$5 42 kW-months/year |
- - MMBtu |
- - lb |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $251 Cost: $300 |
- | - | - | - | $251 | 49 | - | - | - | - |
- - kWh |
- - kW-months/year |
$251 49 MMBtu |
- - lb |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.1123 INSTALL AUTOMATIC STACK DAMPER |
Savings: $6,759 Cost: $7,000 |
- | - | - | - | $6,759 | 1,318 | - | - | - | - |
- - kWh |
- - kW-months/year |
$6,759 1,318 MMBtu |
- - lb |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 4.445 INSTALL EQUIPMENT TO MOVE PRODUCT |
Savings: $256,000 Cost: $60,000 |
- | - | - | - | - | - | - | - | $256,000 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - lb |
$256,000 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 4.445 INSTALL EQUIPMENT TO MOVE PRODUCT |
Savings: $128,000 Cost: $90,960 |
- | - | - | - | - | - | - | - | $128,000 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - lb |
$128,000 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS |
Savings: $68,080 Cost: $16,000 |
- | - | - | - | - | - | $68,080 | 360,000 | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$68,080 360,000 lb |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES |
Savings: $100,000 Cost: $100,000 |
- | - | - | - | - | - | - | - | $100,000 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - lb |
$100,000 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER |
Savings: $1,550 Cost: $3,400 |
- | - | - | - | - | - | $1,550 | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$1,550 - lb |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $573,295 Cost: $280,196 |
$10,826 | 346,958 | $1,829 | 347 | $7,010 | 1,367 | $69,630 | 360,000 | $484,000 | - | $10,826 346,958 kWh |
$1,829 347 kW-months/year |
$7,010 1,367 MMBtu |
$69,630 360,000 lb |
$484,000 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $336,547 Cost: $80,640 |
$9,093 | 291,428 | $1,824 | 305 | - | - | $69,630 | 360,000 | $256,000 | - | $9,093 291,428 kWh |
$1,824 305 kW-months/year |
- - MMBtu |
$69,630 360,000 lb |
$256,000 - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | lb | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (non-haz) | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (non-haz) | Personnel Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||