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IAC Assessment: IA0274
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IAC Assessment: IA0274
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IAC Center Iowa State University
Assessment Year 2001
Principal Product Paperboard
NAICS n/a
SIC 2631 - Paperboard Mills
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 164,062
Annual Production 50,000 Tons
Production Hrs. Annual 8,736
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $613,127 23,232,000 kWh $0.03
Electricity Demand $258,742 21,120 kW-months/year $12.25
Natural Gas $2,708,509 453,377 MMBtu $5.97
TOTAL ENERGY COSTS $3,583,426
RECOMMENDED SAVINGS* $458,528 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $110,158
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,203
Cost:
$515
$3,265 125,094 $1,938 172 - - $3,265
125,094
kWh
$1,938
172
kW-months/year
-
-
MMBtu
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,244
Cost:
$228
$2,659 101,860 $1,585 140 - - $2,659
101,860
kWh
$1,585
140
kW-months/year
-
-
MMBtu
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,272
Cost:
$50
$798 30,576 $474 42 - - $798
30,576
kWh
$474
42
kW-months/year
-
-
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,018
Cost:
$6,398
$2,080 79,705 $1,938 172 - - $2,080
79,705
kWh
$1,938
172
kW-months/year
-
-
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$631
Cost:
-
$374 14,311 $257 23 - - $374
14,311
kWh
$257
23
kW-months/year
-
-
MMBtu
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,126
Cost:
$1,530
$1,126 43,136 - - - - $1,126
43,136
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$348,370
Cost:
$28,600
- - - - $348,370 66,544 -
-
kWh
-
-
kW-months/year
$348,370
66,544
MMBtu
08: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$20,113
Cost:
$2,400
- - - - $20,113 3,426 -
-
kWh
-
-
kW-months/year
$20,113
3,426
MMBtu
09: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$11,081
Cost:
$1,060
- - - - $11,081 1,888 -
-
kWh
-
-
kW-months/year
$11,081
1,888
MMBtu
10: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$31,235
Cost:
$6,000
- - - - $31,235 5,321 -
-
kWh
-
-
kW-months/year
$31,235
5,321
MMBtu
11: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$31,235
Cost:
$5,000
- - - - $31,235 5,321 -
-
kWh
-
-
kW-months/year
$31,235
5,321
MMBtu
TOTAL RECOMMENDED Savings:
$458,528
Cost:
$51,781
$10,302 394,682 $6,192 549 $442,034 82,500 $10,302
394,682
kWh
$6,192
549
kW-months/year
$442,034
82,500
MMBtu
TOTAL IMPLEMENTED Savings:
$110,158
Cost:
$23,181
$10,302 394,682 $6,192 549 $93,664 15,956 $10,302
394,682
kWh
$6,192
549
kW-months/year
$93,664
15,956
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas