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IAC Assessment: IA0280
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IAC Assessment: IA0280
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IAC Center Iowa State University
Assessment Year 2001
Principal Product Chemicals
NAICS n/a
SIC 2899 - Chemical Preparations, Nec
Sales $100,000,000-$500,000,000
# of Employees 96
Plant Area (Sq.Ft.) 1,817,900
Annual Production 1,000,000 Tons
Production Hrs. Annual 8,760
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $4,471,975 151,877,484 kWh $0.03
Natural Gas $49,351,062 12,865,166 MMBtu $3.84
TOTAL ENERGY COSTS $53,823,037
RECOMMENDED SAVINGS* $155,847 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $113,298
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,114
Cost:
-
$1,742 67,788 $1,372 168 - - - - $1,742
67,788
kWh
$1,372
168
kW-months/year
-
-
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,020
Cost:
-
$3,152 122,640 $1,372 168 - - $5,496 - $3,152
122,640
kWh
$1,372
168
kW-months/year
-
-
MMBtu
$5,496
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$845
Cost:
$668
$845 32,890 - - - - - - $845
32,890
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$604
Cost:
$1,592
$604 23,516 - - - - - - $604
23,516
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
05: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$87,600
Cost:
$7,916
- - - - $87,600 18,288 - - -
-
kWh
-
-
kW-months/year
$87,600
18,288
MMBtu
-
-
$
06: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$25,698
Cost:
$10,330
- - - - $25,698 5,365 - - -
-
kWh
-
-
kW-months/year
$25,698
5,365
MMBtu
-
-
$
07: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$4,493
Cost:
$7,500
- - - - $4,493 938 - - -
-
kWh
-
-
kW-months/year
$4,493
938
MMBtu
-
-
$
08: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$23,473
Cost:
$10,000
- - - - $23,473 4,134 - - -
-
kWh
-
-
kW-months/year
$23,473
4,134
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$155,847
Cost:
$38,006
$6,343 246,834 $2,744 336 $141,264 28,725 $5,496 - $6,343
246,834
kWh
$2,744
336
kW-months/year
$141,264
28,725
MMBtu
$5,496
-
$
TOTAL IMPLEMENTED Savings:
$113,298
Cost:
$18,246
- - - - $113,298 23,653 - - -
-
kWh
-
-
kW-months/year
$113,298
23,653
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost